Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring. |
| 1 - | Dust cap |
| Fit onto bleeder valve. |
| 2 - | Bleeder valve |
| Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in. |
| 10 Nm |
| 3 - | Hexagon bolt |
| Renew after removing. |
| 35 Nm |
| 4 - | Guide pin |
| 5 - | Protective cap |
| Insert into brake carrier and guide pin groove; grease groove beforehand, use repair kit grease pack. |
| 6 - | Brake carrier |
| Supplied as preassembled replacement part with greased guide pins and protective caps. |
| If protective caps or guide pins are damaged, install repair kit. Use lubricant sachet supplied to lubricate guide pins. |
| 7 - | Protective cap |
| Removing and installing → Chapter |
| When inserting piston, take care not to damage it. |
| 8 - | Piston |
| Removing and installing → Chapter |
| Apply thin coat of assembly paste G 052 150 A2 to piston before installing. |
| 9 - | Sealing ring |
| Removing and installing → Chapter |
| 10 - | Brake caliper |
Removing and installing brake caliper PC57
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Performing maintenance test
WARNING
It is not permissible to test or charge batteries
whose colour indicator is light yellow. Do not
slave/jump start the vehicle!
Danger of explosion when checking and charging ...
Cleaning and caring for the dash panel, wooden trims and plastic parts
First read and observe the introductory information
and safety warnings
Moisten a clean, lint-free cloth with water and clean the parts.
Treat plastic parts (inside and outside the vehicle) and the dash panel
with a special solvent-free plastic cleaning and care product
that has b ...
Checking pressures in refrigerant circuit (using air conditioner service
station)
Note
Check the cooling performance. The air conditioning system
is operating correctly if the air emerging from the vent on the
dashboard is at a temperature of 7oC
or less.
Set the Climatronic to: “LO”.
...
