Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring. |
| 1 - | Dust cap |
| Fit onto bleeder valve. |
| 2 - | Bleeder valve |
| Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in. |
| 10 Nm |
| 3 - | Hexagon bolt |
| Renew after removing. |
| 35 Nm |
| 4 - | Guide pin |
| 5 - | Protective cap |
| Insert into brake carrier and guide pin groove; grease groove beforehand, use repair kit grease pack. |
| 6 - | Brake carrier |
| Supplied as preassembled replacement part with greased guide pins and protective caps. |
| If protective caps or guide pins are damaged, install repair kit. Use lubricant sachet supplied to lubricate guide pins. |
| 7 - | Protective cap |
| Removing and installing → Chapter |
| When inserting piston, take care not to damage it. |
| 8 - | Piston |
| Removing and installing → Chapter |
| Apply thin coat of assembly paste G 052 150 A2 to piston before installing. |
| 9 - | Sealing ring |
| Removing and installing → Chapter |
| 10 - | Brake caliper |
Removing and installing brake caliper PC57
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Information on the brakes
First read and observe the introductory information
and safety warnings New brake pads cannot generate the full
braking effect during the first 200 to 300 km and must first be run in . However,
you can compensate for the slightly reduced braking force by applying more pressure
to the br ...
Test preparations, wheel alignment with no driver assist systems
Special tools and workshop equipment required
Wheel alignment computer -V.A.G 1813F- or VW/Audi-approved wheel
alignment units
Brake pedal depressor -V.A.G 1869/2-
Tool insert 18 mm -T10179-
Shock absorber set ...
Assembly overview - manually operated or automatic anti-dazzle interior
mirror, with rain and light sensor -G397- and without front camera for driver
assist systems -R242-
1 -
Front cover
For mirror base
2 -
Main beam assist control unit -J844-
Equipment version
Not sold separately
3 -
Retaining plate
For interior mirror
Bonded to windscreen.
Removing and installi ...
