Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
| – |
Insert seal in brake caliper. |
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| – |
Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G&nb ...
Other materials:
2-pack plastic adhesion surfacer
Designation:
2-pack primer surfacer for plastics -LKF 696 009 A2-, white
2-pack primer surfacer for plastics -LKF 696 040 A2-, black
Issued 08.2013
Product desc ...
Assembly overview - bonnet
1 -
Bonnet
Removing and installing
→ Chapter
Adjusting
→ Chapter
2 -
Adjustment buffer
Qty. 2
3 -
Insulation
Removing and installing
→ Chapter
...
Removing and installing front passenger side footwell cover
Removing
–
Remove bolts -1-.
–
Release front passenger side footwell cover
-2- from dash panel and centre
console and remove it.
Installing
Note
...
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Assembly overview - brake caliper (PC57 brakes)