Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
| – |
Insert seal in brake caliper. |
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| – |
Place protective cap with outer sealing lip on piston. |
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| – |
Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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|
| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G&nb ...
Other materials:
Removing and installing luggage compartment cover
Removing
–
Open luggage compartment cover -1-
completely.
–
Fold down rear seat backrests.
–
Push luggage compartment cover -1-
in -direction of arrow A-.
...
Cigarette lighter, socket
Removing and installing cigarette lighter
-U1-
Note
All instructions and notes regarding this chapter are
available under
→ Electrical System, General Information; Rep. gr.96.
&nb ...
2-pack HS Brillant clear coat
Designation:
2-pack HS Brillant clear coat -L2K 769 K04 A5-
Issued 10.2010
Product description
2-pack HS Brillant clear coat is a high-gloss,
VOC-compliant, high-solid clear ...
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Assembly overview - brake caliper (PC57 brakes)