Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
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Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
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The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
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Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
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Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G&nb ...
Other materials:
Removing and installing window slot outer seal
Note
The core of the window slot outer seal is a metal
insert.
If it is bent or distorted, the window slot outer
seal cannot be straightened out anymore. It will remain
...
Operating the area monitoring system (Front Assist)
First read and observe the introductory information
and safety warnings The area monitoring system (Front Assist) is automatically
active once the ignition is switched on .
The prior warning and distance warning are automatically deactivated when Front
Assist is deactivated.
Volkswag ...
Battery
Battery - general notes
Note
All instructions and notes regarding this chapter are
available under
→ Electrical System, General Information; Rep. gr.27.
...
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Assembly overview - brake caliper (PC57 brakes)