Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
| – |
Insert seal in brake caliper. |
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| – |
Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G&nb ...
Other materials:
Emptying fuel tank with fuel tank more than 3/4
full, engine code CWVA
Special tools and workshop equipment required
Removal wedge -3409-
Wrench -T10202-
Torque wrench -V.A.G 1332-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for E 85 fuel (not shown).
&nb ...
Introduction
This repair manual is intended to provide technicians and
fitters with the basic knowledge required for performing trained
work on these systems.
Note
Successful completion of a training course such as AB160 or
ST160 ...
Removing and installing metering pump -V54-, Golf GTE
Removing
Note
Pay attention to correct part number of metering pump -V54-
(different versions)
→ Electronic Parts Catalogue.
Checking metering pump -V54- with “end sealing valve” ...
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Assembly overview - brake caliper (PC57 brakes)