Volkswagen Golf Service & Repair Manual: Assembly overview - add-on parts of heater and air conditioning unit and of air intake box

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Assembly overview - add-on parts of heater and air conditioning unit and of air intake box

Note

There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditioning units are similar but not identical. The combined fitting of different makes of component is therefore not permissible → Electronic Parts Catalogue.

The following illustration shows a “Valeo” air intake box, distinguishing features with respect to other makes of heater and air conditioning unit → Chapter.

Note

The illustration shows a left-hand drive vehicle.

Assembly overview - add-on parts of heater and air conditioning unit and of air intake box

1 -	Plastic bolt or plug depending on version

Qty. 2.

0.3 Nm

2 -	Baffle plate

Removing and installing → Chapter.

3 -	Upper part of housing for fresh air blower

4 -

Bolt

Qty. 2.

1 Nm

5 -	Air intake duct

With fresh air and air recirculation flap

Different versions. Refer to → Electronic Parts Catalogue.

Removing and installing → Chapter.

Do not dismantle.

6 -	Fresh air and air recirculation flap actuation unit

Only with Climatronic.

Removing and installing → Chapter.

7 -

Bolt

Only with Climatronic.

Qty. 2.

1 Nm

8 -	Control motor

Checking: Use vehicle diagnostic tester in “Guided fault finding” mode and → Current flow diagrams, Electrical fault finding and Fitting locations

Heater and air conditioning system with electric/manual controls:

Air recirculation flap control motor -V113- without potentiometer; with limit switches at end stops → Current flow diagrams, Electrical fault finding and Fitting locations

Removing and installing → Chapter.

Climatronic:

Control motor for fresh air and air recirculation flap and air flow flap -V425- with Potentiometer for fresh air/recirculated air, air flow flap control motor -G644-

Removing and installing → Chapter.

9 -

Bolt

Qty. 2.

1 Nm

10 -	Dust and pollen filter

Different versions. Refer to → Electronic Parts Catalogue.

Change interval: → Maintenance tables.

Removing and installing → Chapter.

11 -

Cover

For dust and pollen filter.

12 -	Fresh air blower -V2-

Checking: Use vehicle diagnostic tester in “Guided fault finding” mode and → Current flow diagrams, Electrical fault finding and Fitting locations

Removing and installing → Chapter

13 -	Fresh air blower control unit -J126-

Checking: Use vehicle diagnostic tester in “Guided fault finding” mode and → Current flow diagrams, Electrical fault finding and Fitting locations

Removing and installing → Chapter.

14 -

Bolt

Qty. 2.

1 Nm

Assembly overview - heater and air conditioning unit, Climatronic

Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditio ...

Assembly overview - evaporator housing

Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditio ...

Other materials:

Bag hook
Fig. 100 In the luggage compartment: bag hook First read and observe the introductory information and safety warnings There may be a bag hook on upper left and right-hand side of the luggage compartment (arrows). WARNING Never use the bag hooks as fastening rings for straps. The bag ...

Fastening and unfastening seat belts
Fig. 64 Inserting the seat belt latch plate into the buckle Fig. 65 Removing the latch plate from the buckle First read and observe the introductory information and safety warnings During an accident or braking manoeuvre, correctly worn seat belts hold the vehicle occupants in position ...

Dismantling and assembling heater unit
It is not necessary to extract the refrigerant and to remove or disassemble the expansion valve and the evaporator. Further procedure is identical with procedure for vehicles with air conditioning system → Chapter. ...