Volkswagen Golf Service & Repair Manual: Removing and installing flywheel

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block, gearbox end / Removing and installing flywheel

Special tools and workshop equipment required

Counterhold -3067-

Removing

Gearbox removed

Removing and installing flywheel

–	Insert counterhold -3067- in hole on cylinder block -item B-.

–	Loosen and remove flywheel bolts.

Installing

Installation is carried out in the reverse order; note the following:

Note

Renew bolts that are tightened with specified tightening angle.

Flywheel with sender wheel can only be fitted in one position.

–	Insert counterhold -3067- in hole in cylinder block -item A-.

Specified torques

→ Chapter „Assembly overview - cylinder block, gearbox end“

Removing and installing flywheel

Assembly overview - cylinder block, gearbox end

Note For assembly work, secure engine to engine and gearbox support → Chapter. 1 - Bolt Renew 60 ...

Removing and installing sealing flange on gearbox side

Special tools and workshop equipment required Flared ring spanner tool insert AF 24 -V.A.G 1332/11 ...

Other materials:

Assembly overview - Bowden cable
1 - Release lever Removing and installing → Chapter 2 - Bolt Qty. 2 1.5 Nm 3 - Mounting bracket 4 - Expanding nut Qty. 2 5 - ...

Repairing corrugated pipe
Special tools and workshop equipment required Hot air blower -VAS 5179- or Hot air blower -V.A.G 1416/- or Hot air blower -VAS 1978/14- ...

Removing and installing starter, vehicle with manual gearbox
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1332- ...