Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump
Special tools and workshop equipment
required |
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Allen key, long reach -T10058- |
Hand drill with plastic brush |
Sealant
→ Electronic Parts Catalogue |
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Remove air conditioner compressor from bracket
→ Heating, air conditioning; Rep. gr.87. |
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Remove sump (bottom section)
→ Chapter. |
– |
Remove oil pump
→ Chapter. |
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Unscrew securing bolts -arrows-
for gearbox to upper section of sump -1-. |
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Loosen and unscrew bolts in the sequence
-19 … 1-. |
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Carefully detach upper part of sump from adhesive bond. |
Note
Renew bolts that are tightened with specified tightening
angle. |
Renew gaskets, oil seals and self-locking nuts. |
Danger of soiling lubrication system. |
Cover open parts of engine. |
– |
Remove sealant residues from cylinder block with a flat
scraper. |
Risk of eye injury caused by sealant residue.Wear eye protection. |
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Remove sealant residue from upper part of sump, e.g. with
rotating plastic brush. |
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Check oil galleries in upper part of sump and cylinder block
for soiling. |
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Remove any oil and grease from sealing surfaces. |
Note
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Observe expiry date of sealing compound. |
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Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2 mm). |
Danger of blocking lubrication system with excess sealant. |
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Do not apply sealant bead thicker than specified. |
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Apply bead of sealant -arrow-
onto clean sealing surfaces of upper part of oil sump as shown
in illustration. |
Thickness of sealant bead: 2…3 mm. |
Note
Upper part of oil sump must be installed within 5 minutes
after sealant has been applied. |
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Check that dowel pin -2- is
securely seated in cylinder block. |
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Attach baffle plate -1- to
cylinder block. |
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Position upper part of oil sump and tighten bolts
→ Fig.. |
Further installation steps are carried out in the reverse
order; note the following: |
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Install oil pump
→ Chapter |
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Install air conditioner compressor
→ Heating, air conditioning; Rep. gr.87. |
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Replenish engine oil and check oil level
→ Booklet. |
→ Chapter „Assembly overview - sump and oil pump“ |
Securing gearbox to engine
→ Rep. gr.34 |
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Engine oil
Oil capacities, oil specifications, viscosity grades
→ Maintenance tables. |
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Removing
–
Remove sump (bottom section)
→ Chapter.
– ...
Other materials:
Removing and installing window slot outer seal
Note
The core of the window slot outer seal is a metal
insert.
If it is bent or distorted, the window slot outer
seal cannot be straightened out anymore. It will remain
...
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Fig. 48 Removing the front head restraint
Fig. 49 Removing the rear head restraint
First read and observe the introductory information
and safety warnings Every seat is fitted with a head restraint. The front
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Removing and installing shock absorber, torsion beam axle
Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Torque wrench -V.A.G 1410-
Spring compressor -V.A.G 1752/1-
Spring retainer -V.A.G 1752/3A-
Removing
...
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