Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump
| Special tools and workshop equipment
required |
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| Allen key, long reach -T10058- |
| Hand drill with plastic brush |
| Sealant
→ Electronic Parts Catalogue |
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| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove sump (bottom section)
→ Chapter. |
| – |
Remove oil pump
→ Chapter. |
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| – |
Unscrew securing bolts -arrows-
for gearbox to upper section of sump -1-. |
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| – |
Loosen and unscrew bolts in the sequence
-19 … 1-. |
| – |
Carefully detach upper part of sump from adhesive bond. |
 Note
| Renew bolts that are tightened with specified tightening
angle. |
| Renew gaskets, oil seals and self-locking nuts. |
| Danger of soiling lubrication system. |
| Cover open parts of engine. |
| – |
Remove sealant residues from cylinder block with a flat
scraper. |
Risk of eye injury caused by sealant residue.Wear eye protection. |
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|
| – |
Remove sealant residue from upper part of sump, e.g. with
rotating plastic brush. |
| – |
Check oil galleries in upper part of sump and cylinder block
for soiling. |
| – |
Remove any oil and grease from sealing surfaces. |
Note
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| Observe expiry date of sealing compound. |
| – |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2 mm). |
| Danger of blocking lubrication system with excess sealant. |
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| Do not apply sealant bead thicker than specified. |
| – |
Apply bead of sealant -arrow-
onto clean sealing surfaces of upper part of oil sump as shown
in illustration. |
| Thickness of sealant bead: 2…3 mm. |
Note
| Upper part of oil sump must be installed within 5 minutes
after sealant has been applied. |
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| – |
Check that dowel pin -2- is
securely seated in cylinder block. |
| – |
Attach baffle plate -1- to
cylinder block. |
| – |
Position upper part of oil sump and tighten bolts
→ Fig.. |
| Further installation steps are carried out in the reverse
order; note the following: |
| – |
Install oil pump
→ Chapter |
| – |
Install air conditioner compressor
→ Heating, air conditioning; Rep. gr.87. |
| – |
Replenish engine oil and check oil level
→ Booklet. |
| → Chapter „Assembly overview - sump and oil pump“ |
| Securing gearbox to engine
→ Rep. gr.34 |
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Engine oil
| Oil capacities, oil specifications, viscosity grades
→ Maintenance tables. |
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Removing
–
Remove sump (bottom section)
→ Chapter.
– ...
Other materials:
Draining and filling coolant
Special tools and workshop equipment required
Refractometer -T10007 A-
Drip tray for workshop hoist -VAS 6208-
Hose clip pliers -VAS 6340-
Cooling system charge unit -VAS 6096-
Adapter for cooling ...
General information
The drive is provided by the test rig.
For vehicles with a manual gearbox, ensure that the gear
lever is in neutral for the test. For vehicles with an automatic
gearbox, ensure that the selector lever is in
»N«.
...
Working on refrigerant circuit
Repairs requiring the opening of the refrigerant circuit
must only be carried out by specially trained personnel.
Notes on repairs to vehicles with air conditioning and on
handling refrigerant can be found in ELSA under
→ Air c ...
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Removing and installing oil pump