Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump
| Special tools and workshop equipment
required |
|
|
|
| Allen key, long reach -T10058- |
| Hand drill with plastic brush |
| Sealant
→ Electronic Parts Catalogue |
|
|
|
| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove sump (bottom section)
→ Chapter. |
| – |
Remove oil pump
→ Chapter. |
|
|
|
| – |
Unscrew securing bolts -arrows-
for gearbox to upper section of sump -1-. |
|
|
|
| – |
Loosen and unscrew bolts in the sequence
-19 … 1-. |
| – |
Carefully detach upper part of sump from adhesive bond. |
 Note
| Renew bolts that are tightened with specified tightening
angle. |
| Renew gaskets, oil seals and self-locking nuts. |
| Danger of soiling lubrication system. |
| Cover open parts of engine. |
| – |
Remove sealant residues from cylinder block with a flat
scraper. |
Risk of eye injury caused by sealant residue.Wear eye protection. |
|
|
| – |
Remove sealant residue from upper part of sump, e.g. with
rotating plastic brush. |
| – |
Check oil galleries in upper part of sump and cylinder block
for soiling. |
| – |
Remove any oil and grease from sealing surfaces. |
Note
|
|
|
| Observe expiry date of sealing compound. |
| – |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2 mm). |
| Danger of blocking lubrication system with excess sealant. |
|
|
|
| Do not apply sealant bead thicker than specified. |
| – |
Apply bead of sealant -arrow-
onto clean sealing surfaces of upper part of oil sump as shown
in illustration. |
| Thickness of sealant bead: 2…3 mm. |
Note
| Upper part of oil sump must be installed within 5 minutes
after sealant has been applied. |
|
|
|
| – |
Check that dowel pin -2- is
securely seated in cylinder block. |
| – |
Attach baffle plate -1- to
cylinder block. |
| – |
Position upper part of oil sump and tighten bolts
→ Fig.. |
| Further installation steps are carried out in the reverse
order; note the following: |
| – |
Install oil pump
→ Chapter |
| – |
Install air conditioner compressor
→ Heating, air conditioning; Rep. gr.87. |
| – |
Replenish engine oil and check oil level
→ Booklet. |
| → Chapter „Assembly overview - sump and oil pump“ |
| Securing gearbox to engine
→ Rep. gr.34 |
|
|
|
Engine oil
| Oil capacities, oil specifications, viscosity grades
→ Maintenance tables. |
|
|
|
Removing
–
Remove sump (bottom section)
→ Chapter.
– ...
Other materials:
Brake support systems
First read and observe the introductory information
and safety warnings The brake support systems ESC, ABS, BAS, TCS and EDL
only function when the engine is running. They make a considerable contribution
to active driving safety.
Electronic stability control (ESC)
The ESC helps to reduc ...
SAFELOCK mechanism
First read and observe the introductory information
and safety warnings Depending on the vehicle equipment level, the vehicle
may have a SAFELOCK mechanism and anti-theft alarm .
Function
Action
Locking the vehicle and activating the SAFELOCK me ...
Auto Hold function
Fig. 146 In lower part of centre console:
button for Auto Hold
First read and observe the introductory information
and safety warnings The indicator lamp in the
button (arrow)
lights up when the function is switched on.
When switched on, the Auto Hold function automatical ...
© 2016-2026 Copyright www.vwgolf.org
Removing and installing oil pump