Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump
| Special tools and workshop equipment
required |
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| Allen key, long reach -T10058- |
| Hand drill with plastic brush |
| Sealant
→ Electronic Parts Catalogue |
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| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove sump (bottom section)
→ Chapter. |
| – |
Remove oil pump
→ Chapter. |
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| – |
Unscrew securing bolts -arrows-
for gearbox to upper section of sump -1-. |
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| – |
Loosen and unscrew bolts in the sequence
-19 … 1-. |
| – |
Carefully detach upper part of sump from adhesive bond. |
 Note
| Renew bolts that are tightened with specified tightening
angle. |
| Renew gaskets, oil seals and self-locking nuts. |
| Danger of soiling lubrication system. |
| Cover open parts of engine. |
| – |
Remove sealant residues from cylinder block with a flat
scraper. |
Risk of eye injury caused by sealant residue.Wear eye protection. |
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| – |
Remove sealant residue from upper part of sump, e.g. with
rotating plastic brush. |
| – |
Check oil galleries in upper part of sump and cylinder block
for soiling. |
| – |
Remove any oil and grease from sealing surfaces. |
Note
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| Observe expiry date of sealing compound. |
| – |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2 mm). |
| Danger of blocking lubrication system with excess sealant. |
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| Do not apply sealant bead thicker than specified. |
| – |
Apply bead of sealant -arrow-
onto clean sealing surfaces of upper part of oil sump as shown
in illustration. |
| Thickness of sealant bead: 2…3 mm. |
Note
| Upper part of oil sump must be installed within 5 minutes
after sealant has been applied. |
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| – |
Check that dowel pin -2- is
securely seated in cylinder block. |
| – |
Attach baffle plate -1- to
cylinder block. |
| – |
Position upper part of oil sump and tighten bolts
→ Fig.. |
| Further installation steps are carried out in the reverse
order; note the following: |
| – |
Install oil pump
→ Chapter |
| – |
Install air conditioner compressor
→ Heating, air conditioning; Rep. gr.87. |
| – |
Replenish engine oil and check oil level
→ Booklet. |
| → Chapter „Assembly overview - sump and oil pump“ |
| Securing gearbox to engine
→ Rep. gr.34 |
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Engine oil
| Oil capacities, oil specifications, viscosity grades
→ Maintenance tables. |
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Removing
–
Remove sump (bottom section)
→ Chapter.
– ...
Other materials:
Front airbags
Fig. 70 Location and deployment zone of
the driver front airbag
Fig. 71 Location and deployment zone of
the front passenger front airbag
First read and observe the introductory information
and safety warnings In conjunction with the seat belts, the front airbag
system gives the front o ...
Side view
Fig. 1 Overview of the driver side
Key for :
Roof aerial
Tank flap
Exterior door release lever
Exterior mirrors
Additional turn signal
Surround lighting
Jacking points
...
Removing and installing thermostat for small cooling circuit
Removing
–
Remove coolant pump
→ Chapter.
–
Remove bolts in the sequence -F … A-.
–
Detach coolant pump from ...
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Removing and installing oil pump