VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump

Special tools and workshop equipment required
   
Allen key, long reach -T10058-
Hand drill with plastic brush
Eye protection
Sealant → Electronic Parts Catalogue
 

Removing and installing upper part of sump

Removing
–  Remove air conditioner compressor from bracket → Heating, air conditioning; Rep. gr.87.
–  Remove sump (bottom section) → Chapter.
–  Remove oil pump → Chapter.
 

Removing and installing upper part of sump

–  Unscrew securing bolts -arrows- for gearbox to upper section of sump -1-.
 

Removing and installing upper part of sump

–  Loosen and unscrew bolts in the sequence -19 … 1-.
–  Carefully detach upper part of sump from adhesive bond.
–  Remove baffle plate.
Installing
  Note
Renew bolts that are tightened with specified tightening angle.
Renew gaskets, oil seals and self-locking nuts.
Danger of soiling lubrication system.
Cover open parts of engine.
–  Remove sealant residues from cylinder block with a flat scraper.
Risk of eye injury caused by sealant residue.Wear eye protection.
 

Removing and installing upper part of sump

–  Remove sealant residue from upper part of sump, e.g. with rotating plastic brush.
–  Check oil galleries in upper part of sump and cylinder block for soiling.
–  Remove any oil and grease from sealing surfaces.
  Note
 

Removing and installing upper part of sump

Observe expiry date of sealing compound.
–  Cut off nozzle on tube at front marking (diameter of nozzle approx. 2 mm).
Danger of blocking lubrication system with excess sealant.
 

Removing and installing upper part of sumpA17-0081

Do not apply sealant bead thicker than specified.
–  Apply bead of sealant -arrow- onto clean sealing surfaces of upper part of oil sump as shown in illustration.
Thickness of sealant bead: 2…3 mm.
  Note
Upper part of oil sump must be installed within 5 minutes after sealant has been applied.
 

Removing and installing upper part of sump

–  Check that dowel pin -2- is securely seated in cylinder block.
–  Attach baffle plate -1- to cylinder block.
–  Position upper part of oil sump and tighten bolts → Fig..
Further installation steps are carried out in the reverse order; note the following:
–  Install oil pump → Chapter
–  Install air conditioner compressor → Heating, air conditioning; Rep. gr.87.
–  Replenish engine oil and check oil level → Booklet.
Specified torques
→ Chapter „Assembly overview - sump and oil pump“
Securing gearbox to engine → Rep. gr.34
 

Removing and installing upper part of sump

Engine oil

Engine oil capacity
With oil filter, 4.0 l
Oil capacities, oil specifications, viscosity grades → Maintenance tables.
   
Removing and installing oil pump
Removing –  Remove sump (bottom section) → Chapter.     –  ...

Engine oil cooler
...

Other materials:

Draining and filling coolant
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VAS 6340- Cooling system charge unit -VAS 6096- Adapter for cooling ...

General information
  The drive is provided by the test rig. For vehicles with a manual gearbox, ensure that the gear lever is in neutral for the test. For vehicles with an automatic gearbox, ensure that the selector lever is in »N«. ...

Working on refrigerant circuit
Repairs requiring the opening of the refrigerant circuit must only be carried out by specially trained personnel. Notes on repairs to vehicles with air conditioning and on handling refrigerant can be found in ELSA under → Air c ...

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