VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, RHD vehicles

  Note
The handbrake pedal travel must not be restricted by additional floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Assembly overview - brake pedal, RHD vehicles

1 -  Bolt
20 Nm
2 -  Mounting bracket
Removing and installing → Chapter
3 -  Nut
25 Nm
4 -  Securing clip
Renew
Insert into both holes in mounting bracket.
5 -  Nut
To secure brake servo
Qty. 2
25 Nm
6 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
9 -  Bearing shell
10 -  Mounting
For ball head of brake servo plunger rod.
11 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
12 -  Cap
Assembly overview - brake pedal, LHD vehicles
  Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot ...

Removing and installing mounting bracket, LHD vehicles
Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. –  Remove footwell cover on driv ...

Other materials:

Indicator lamps
First read and observe the introductory information and safety warnings  Lit up Possible cause Solution The vehicle is being held by the electronic parking brake. Switch off the Auto Hold function if necessary   . ...

Frontal collisions and the laws of physics
Fig. 59 Unbelted occupants in a vehicle heading for a brick wall Fig. 60 Unbelted occupants in a vehicle striking a brick wall First read and observe the introductory information and safety warnings The physical principles involved in a frontal collision are relatively simple. As soon ...

Assembly overview - brake caliper FS III
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. 1 -  Dust cap ...

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