Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, RHD vehicles

Note

The handbrake pedal travel must not be restricted by additional floor coverings.

Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Assembly overview - brake pedal, RHD vehicles

1 -

Bolt

20 Nm

2 -	Mounting bracket

Removing and installing → Chapter

3 -

Nut

25 Nm

4 -	Securing clip

Renew

Insert into both holes in mounting bracket.

5 -

Nut

To secure brake servo

Qty. 2

25 Nm

6 -

Pivot pin

To remove, remove mounting bracket first

Removal: turn pivot pin clockwise until pivot pin tabs break off

Renew pivot pin

Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.

7 -	Bearing bush

Cannot be renewed individually; ensure correct installation position

8 -	Brake pedal

Separating brake pedal from brake servo → Chapter

Connecting brake pedal to brake servo → Chapter

Removing and installing → Chapter

9 -	Bearing shell

10 -

Mounting

For ball head of brake servo plunger rod.

11 -	Bearing bush

Cannot be renewed individually; ensure correct installation position

12 -

Cap

Assembly overview - brake pedal, LHD vehicles

Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot ...

Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. – Remove footwell cover on driv ...

Other materials:

Cleaning wheels
First read and observe the introductory information and safety warnings Cleaning steel wheels Accumulated brake dust can only be removed with an industrial cleaner. Steel wheels should therefore be cleaned regularly with a separate sponge. Any damage to the paint on steel wheels should be t ...

Removing and installing guide plate
Special tools and workshop equipment required Removing Torque wrench -V.A.G 1783- Note The guide rails and the securing b ...

Removing and installing rear underbody cover – petrol/diesel
Note The removal and installation procedures may have to be modified slightly depending on engine fitted. – Loosen lock washer -3-. – Unclip spreader rivet -2- and remove bolt -4-. – Remove rea ...