VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cooling / Coolant pump, regulation of cooling system / Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required
   
Counterhold -T10172- with adapter -T10172/2-
Removing
–  Remove coolant pump → Chapter.
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Loosen bolt -1- using counterhold -T10172- with adapters -T10172/2-.
–  Unscrew bolt and remove toothed belt pulley -2-.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit toothed belt pulley:
The grooves -1- and -2- in the camshaft are arranged symmetrically.
The cut-outs -arrows- in toothed belt pulley are also arranged asymmetrically.
–  Fit toothed belt pulley onto camshaft so that the asymmetrical grooves of the camshaft are fully centred within the cut-outs of the toothed belt pulley.
–  Install coolant pump → Chapter.
Specified torques
→ Chapter „Assembly overview - coolant pump, thermostat“
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Removing and installing coolant pump
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VA ...

Removing and installing thermostat for large cooling circuit
Special tools and workshop equipment required     Hose clip pliers -VAS 6362-   ...

Other materials:

Information stored in the control units
First read and observe the introductory information and safety warnings Your vehicle is factory fitted with electronic control units which are responsible for engine and gearbox management. The control units also monitor the function of the exhaust system and the airbags. These electronic ...

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Ensure that the wheel rim is clean.     –  Insert new tyre valve with -VAS 6459--1-. –  Unscrew and remove valve insert. –  Infl ...

Mechanically positioned ball coupling
Fig. 107 Swivelling out the ball coupling First read and observe the introductory information and safety warnings In the rear bumper there is a ball coupling for the towing bracket which can be swivelled out when needed. The ball coupling cannot be removed. Swivelling out the ball coupli ...

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