Volkswagen Golf Service & Repair Manual: Renewing trim elements, bonded trim elements
| Special tools and workshop equipment
required |
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| Cartridge gun -V.A.G 1628- |
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| Hot air blower -V.A.G 1416- |
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-DH 009 100 A2- |
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-LSE 020 100 A3- |
Note
| The trim element cannot be removed without causing damage to the
element. |
| – |
Remove clamping washers -2- on inner
side of alloy wheel. |
| – |
Heat outer side of trim element -1-
with hot air blower -V.A.G 1416-. |
 Caution
| Use only low heat on tyres and alloy wheels (do not
overheat). |
|
| – |
Release trim element -1- on inner side
of alloy wheel using wedge -3409-. |
| – |
Grasp under a corner on the outside and pull trim element
-1- forcefully off alloy wheel. |
Note
| Cut back adhesive PUR beads on alloy wheel. |
| Residual material is used as a bonding base for the new trim
element. |
| The new trim element can be installed immediately. |
| These alloy wheels are fitted with exchangeable trim elements.
Follow these instructions during installation. |
| Ensure bonding surfaces in alloy wheel and trim element are free of
dust and grease. |
| Clean bonding surfaces with silicone remover -LSE 020 100 A3-. |
| – |
Apply 1K window adhesive -DH 009 100 A2- to bonding surfaces
-arrows- using cartridge gun -V.A.G 1628-. |
| Adhesive bead: length = approx. 25 mm and diameter = approx. 10 mm. |
| – |
Push trim element -2- forcefully into
alloy wheel -1-. |
| – |
Secure trim element -2- on inner side
of alloy wheel -3- with clamping washers. |
| Minimum curing period: 3 hours at a minimum room temperature of
15°C. |
 WARNING
| Alloy wheel must be rebalanced
→ Chapter. |
|
These wheels are fitted with exchangeable trim elements.
Follow these instructions during installation.
–&n ...
Other materials:
Indicator lamp
Fig. 69 Indicator lamp in the dash panel:
front passenger front airbag switched off (variant A), front passenger front airbag
switched on (variant B)
First read and observe the introductory information
and safety warnings
Lit up
Location
Possi ...
Crimping pliers -VAS 1978/1A
Crimping pliers -VAS 1978/1A- or crimping pliers (base tool)
-VAS 1978/1-2- together with head adapter 0.35 - 2.5 mmІ -VAS
1978/1-1- or head adapter 4.0 - 6.0 mmІ -VAS 1978/2A- are used
to squeeze together crimp connectors from ...
Contents of the breakdown set
Fig. 227 The breakdown set
First read and observe the introductory information
and safety warningsThe breakdown set may be located in various places in
the vehicle, e.g. in the side stowage area of the luggage compartment or under the
floor covering in the variable luggage compartment. It in ...
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Renewing trim elements, bolted trim elements