Volkswagen Golf Service & Repair Manual: Removing and installing thermostat for large cooling circuit
| Special tools and workshop equipment
required |
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| Hose clip pliers -VAS 6362- |
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| – |
Drain coolant
→ Chapter. |
| – |
Move air hoses clear at air pipe. |
| – |
Detach connector from charge pressure sender -GX26-. |
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| – |
Release fasteners -arrows-
using release tools -T10527- and -T10527/1-. |
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| – |
Release hose clip -4- and
detach coolant hose -3-. |
| – |
Remove bolts -arrows- and
detach cover -2- from thermostat
housing. |
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| – |
Remove thermostat using special wrench -T10508-. |
| – |
Slightly push down special wrench -T10508- while turning it
in -direction of arrow-. |
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| – |
Insert thermostat ensuring that the centring pin of
thermostat is seated in guide -arrow-. |
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| – |
Install thermostat using special wrench -T10508-. |
| – |
Slightly push down special wrench -T10508- while turning it
to stop in -direction of arrow-. |
| Installation is carried out in the reverse order; note the
following: |
 Note
| – |
Moisten gasket with coolant. |
| – |
Replenish coolant
→ Anchor. |
| → Fig. „“Cover for thermostat to thermostat housing - tightening
torque”“ |
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Special tools and workshop equipment
required
Counterhold -T10172- with adapter -T10172/2-
...
Removing
–
Remove coolant pump
→ Chapter.
–
Rem ...
Other materials:
Assembly overview - brake caliper FS III
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder,
piston and seal.
1 -
Dust cap
...
Safety precautions for working on vehicles with auxiliary heater
Danger of fire and explosion from auxiliary/supplementary heater
In fire and explosion-endangered areas a spark or the high
temperature of the auxiliary/supplementary heater can cause a fire or an
explosion. Burn injuries are also possible.
–
Swit ...
Dangers when handling vehicle batteries
Recognition and avoidance of dangers
Batteries can be dangerous. These dangers can be avoided
when the warnings on the battery, in the operating manual and in
ELSA are observed.
WARNING
...
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Removing and installing thermostat for small cooling circuit