Volkswagen Golf Service & Repair Manual: Removing and installing thermostat for large cooling circuit

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cooling / Coolant pump, regulation of cooling system / Removing and installing thermostat for large cooling circuit

Special tools and workshop equipment required

Hose clip pliers -VAS 6362-

Removing and installing thermostat for large cooling circuit

Special wrench -T10508-

Release tool -T10527-

Release tool -T10527/1-

Removing

–	Drain coolant → Chapter.

–	Move air hoses clear at air pipe.

–	Detach connector from charge pressure sender -GX26-.

Removing and installing thermostat for large cooling circuit

–	Release fasteners -arrows- using release tools -T10527- and -T10527/1-.

–	Remove air pipe -1-.

Removing and installing thermostat for large cooling circuit

–	Release hose clip -4- and detach coolant hose -3-.

–	Remove bolts -arrows- and detach cover -2- from thermostat housing.

Removing and installing thermostat for large cooling circuit

–	Remove thermostat using special wrench -T10508-.

–	Slightly push down special wrench -T10508- while turning it in -direction of arrow-.

Installing

Removing and installing thermostat for large cooling circuit

–	Insert thermostat ensuring that the centring pin of thermostat is seated in guide -arrow-.

Removing and installing thermostat for large cooling circuit

–	Install thermostat using special wrench -T10508-.

–	Slightly push down special wrench -T10508- while turning it to stop in -direction of arrow-.

Installation is carried out in the reverse order; note the following:

Note

Renew seals.

–	Moisten gasket with coolant.

–	Replenish coolant → Anchor.

Specified torques

→ Fig. „“Cover for thermostat to thermostat housing - tightening torque”“

Removing and installing thermostat for large cooling circuit

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required Counterhold -T10172- with adapter -T10172/2- ...

Removing and installing thermostat for small cooling circuit

Removing – Remove coolant pump → Chapter. – Rem ...

Other materials:

Assembly overview - steering rack, left-hand drive
Caution The following work must not be performed while the universal joint is separated from the steering rack: Connect battery. Switch on ignition. Turn steering rack. ...

Removing toothed belt from camshafts, engine code CHPA, CZDA
Special tools and workshop equipment required Torque wrench -VAS 6583- Counterhold -T10172- with adapter -T10172/1- Locking pin -T10340- Counterhold -T10475- Special wrench, 30 mm -T10499- ...

Dimensions – lettering on rear lid, “R-Line”
Note When fitting the lettering, observe the fitting notes → Anchor. 1 - Lettering Model designation 2 - Height dimension 73 ± 1 mm, from upper edge of lettering to tail light. ...