Volkswagen Golf Service & Repair Manual: Removing and installing sealing flange on pulley end
| Special tools and workshop equipment
required |
| Sealant
→ Electronic Parts Catalogue |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| – |
Remove air conditioner compressor with refrigerant lines
connected, and tie it up on the right side
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove toothed belt
→ Chapter. |
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| – |
Detach crankshaft pulley -1--arrow-. |
Risk of damage to engine caused by incorrect valve timing.Do not turn
crankshaft out of TDC position.
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| – |
Unscrew bolts -1 … 8- and
carefully remove sealing flange from the glued joint. |
| – |
Drive out seal with sealing flange removed. |
| Installation is carried out in the reverse order; note the
following: |
| The lubrication system can be soiled by sealant residue. |
| Cover open section of sump with clean clothes. |
| – |
Remove sealant residue from sealing flange and sump (top
section). |
| – |
Remove any oil and grease from sealing surfaces. |
 Note
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| Observe use-by-date of sealant. |
| – |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2 mm). |
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| – |
Slide gasket -1- onto dowel
pins in cylinder block. |
| – |
Apply a thin bead of sealant at the edge of the joint
between the cylinder block and the sump
-arrows-. |
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| – |
Thinly coat lower sealing surface
-arrow- of sealing flange with sealant. |
Note
| Install the sealing flange within 5 minutes after the
sealant has been applied. |
| – |
Carefully fit gasket sealing flange onto dowel pins on
cylinder block. |
| – |
Tighten bolts for sealing flange
→ Fig.. |
| – |
Install crankshaft oil seal on belt pulley end
→ Chapter. |
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| – |
Fit crankshaft sprocket onto crankshaft. |
| The contact surface between vibration damper and crankshaft
pulley must be free of oil and grease. |
| The machined surface -arrow- of
crankshaft pulley must be positioned over the machined surface
of the crankshaft journal. |
| – |
Install toothed belt (adjust valve timing)
→ Anchor. |
| – |
Install air conditioner compressor
→ Heating, air conditioning; Rep. gr.87. |
| – |
Install noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| → Fig. „“Sealing flange at belt pulley end - Prescribed torque
and tightening sequence”“ |
| → Heating, air conditioning; Rep. gr.87 |
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Special tools and workshop equipment
required
Assembly tool -T10485-
...
Other materials:
Changing engine oil
First read and observe the introductory information
and safety warnings The engine oil must be changed regularly in accordance
with the data given in the service schedule.
The engine oil and filter change should always be carried out by a qualified
workshop due to the special tools and kno ...
Removing and installing catalytic converter
Note
The catalytic converter is removed together with the front
exhaust pipe.
Special tools and workshop equipment
required
High-temperature paste
→ Electronic Parts Catalogue.
...
Uprated shock absorbers and coil springs
Diving or dipping of the rear end between pulling vehicle
and trailer can be avoided with the use of uprated shock
absorbers and coil springs on the rear axle. These shock
absorbers and springs can also be retrofitted in many cases by a
Volkswagen worksh ...
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Renewing crankshaft oil seal - belt pulley end