Volkswagen Golf Service & Repair Manual: Removing and installing refrigerant shut-off valve for high-voltage battery
heat exchanger -N542
| – |
Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“. |
| – |
Comply with notes
→ Chapter „Working on refrigerant circuit“. |
| – |
Observe safety precautions when working in the vicinity of
high-voltage components
→ Chapter „Safety precautions when working in the vicinity of
high-voltage components“. |
| – |
Observe the risk category of the high-voltage system
→ Rep. gr.00. |
| – |
Drain refrigerant circuit. |
Risk of freezing injury caused by escaping pressurised refrigerant.There
is a risk of injury to the skin and parts of the body due to
freezing.Always wear safety gloves.Always wear safety goggles.Extract
refrigerant, and open the refrigerant circuit immediately afterwards.If
more than 10 minutes passed since the refrigerant has been extracted, do
not open the refrigerant circuit prior to extracting refrigerant anew.
Due to re-evaporation, pressure will be built up in the refrigerant
circuit. |
|
|
| – |
Disconnect connector -A- from
-N542--B-. |
| – |
Loosen union nuts -C-.
Counterhold on -N542--B- while
doing so. |
| – |
Remove refrigerant line -D-
from heat exchanger for high-voltage battery
→ Chapter. |
|
|
|
| – |
Remove shut-off valve -N542--D-. |
| Installation is carried out in the reverse order. When
installing, note the following. |
 Note
| Adhere to the installation instruction for seals
-B-
→ Chapter. |
| Following attachment, check the routing of the refrigerant
lines. They must be inserted in the holders provided and not
make contact with other components. |
| – |
Renew seals -B-; for correct
version refer to
→ Electronic Parts Catalogue. |
|
|
|
| – |
Check restrictor in refrigerant line
-D- (leading to heat exchanger for high-voltage battery)
for soiling
→ Chapter. |
| – |
Screw on union nuts -C- to stop
by hand.
|
| – |
Install refrigerant line -D- to
heat exchanger for high-voltage battery
→ Chapter. |
| – |
Tighten union nuts -C-.
Counterhold on -N542--B- while
doing so, and make sure that refrigerant lines are routed free
of stress. |
Note
| When tightening the union nuts, make sure that the
refrigerant lines remain free of stress. |
| Following attachment, check the routing of the refrigerant
lines. They must be inserted in the holders provided and not
make contact with other components. |
| Also refer to the notes on commissioning of air conditioning
system after filling
→ Air conditioning system with refrigerant R134a; Rep. gr.00. |
| – |
Evacuate and charge refrigerant circuit
→ Air conditioner with refrigerant R134a; Rep. gr.00. |
| – |
Read event memory of operating unit, Climatronic control
unit -J255-, and clear any faults which may have been stored
vehicle diagnostic tester in “Guided fault finding” mode. |
|
|
|
|
Component |
Specified torque |
| Union nuts
-C- |
16.5 Nm |
Removing
–
Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“.
...
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
Engine bung set -VAS 6122-
...
Other materials:
Removing and installing camshaft housing
Removing
–
Remove coolant pump
→ Chapter.
–
Remove air filter housing
→ Chapter.
–
Remove ignition coils
→ Chapter.
...
After changing a wheel
First read and observe the introductory information
and safety warnings
Clean the tools as necessary and place them back in the foam rubber holder
in the luggage compartment.
Stow the spare wheel, temporary spare wheel or the removed wheel safely
in the luggage compartment.
Th ...
Brake support systems
First read and observe the introductory information
and safety warnings The brake support systems ESC, ABS, BAS, TCS and EDL
only function when the engine is running. They make a considerable contribution
to active driving safety.
Electronic stability control (ESC)
The ESC helps to reduc ...
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Removing and installing refrigerant shut-off valve for heater and air
conditioner unit -N541
Removing and installing heat exchanger for high-voltage battery