Volkswagen Golf Service & Repair Manual: Removing and installing refrigerant shut-off valve for high-voltage battery
heat exchanger -N542
| – |
Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“. |
| – |
Comply with notes
→ Chapter „Working on refrigerant circuit“. |
| – |
Observe safety precautions when working in the vicinity of
high-voltage components
→ Chapter „Safety precautions when working in the vicinity of
high-voltage components“. |
| – |
Observe the risk category of the high-voltage system
→ Rep. gr.00. |
| – |
Drain refrigerant circuit. |
Risk of freezing injury caused by escaping pressurised refrigerant.There
is a risk of injury to the skin and parts of the body due to
freezing.Always wear safety gloves.Always wear safety goggles.Extract
refrigerant, and open the refrigerant circuit immediately afterwards.If
more than 10 minutes passed since the refrigerant has been extracted, do
not open the refrigerant circuit prior to extracting refrigerant anew.
Due to re-evaporation, pressure will be built up in the refrigerant
circuit. |
|
|
| – |
Disconnect connector -A- from
-N542--B-. |
| – |
Loosen union nuts -C-.
Counterhold on -N542--B- while
doing so. |
| – |
Remove refrigerant line -D-
from heat exchanger for high-voltage battery
→ Chapter. |
|
|
|
| – |
Remove shut-off valve -N542--D-. |
| Installation is carried out in the reverse order. When
installing, note the following. |
 Note
| Adhere to the installation instruction for seals
-B-
→ Chapter. |
| Following attachment, check the routing of the refrigerant
lines. They must be inserted in the holders provided and not
make contact with other components. |
| – |
Renew seals -B-; for correct
version refer to
→ Electronic Parts Catalogue. |
|
|
|
| – |
Check restrictor in refrigerant line
-D- (leading to heat exchanger for high-voltage battery)
for soiling
→ Chapter. |
| – |
Screw on union nuts -C- to stop
by hand.
|
| – |
Install refrigerant line -D- to
heat exchanger for high-voltage battery
→ Chapter. |
| – |
Tighten union nuts -C-.
Counterhold on -N542--B- while
doing so, and make sure that refrigerant lines are routed free
of stress. |
Note
| When tightening the union nuts, make sure that the
refrigerant lines remain free of stress. |
| Following attachment, check the routing of the refrigerant
lines. They must be inserted in the holders provided and not
make contact with other components. |
| Also refer to the notes on commissioning of air conditioning
system after filling
→ Air conditioning system with refrigerant R134a; Rep. gr.00. |
| – |
Evacuate and charge refrigerant circuit
→ Air conditioner with refrigerant R134a; Rep. gr.00. |
| – |
Read event memory of operating unit, Climatronic control
unit -J255-, and clear any faults which may have been stored
vehicle diagnostic tester in “Guided fault finding” mode. |
|
|
|
|
Component |
Specified torque |
| Union nuts
-C- |
16.5 Nm |
Removing
–
Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“.
...
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
Engine bung set -VAS 6122-
...
Other materials:
General repair notes
Before starting work on the fuel supply system, the
following steps must be performed:
Before starting work, the extraction hose of a switched-on
exhaust gas extraction system must be laid near to the assembly
opening of the fuel t ...
Recommended all-season tyres
Recommended all-season tyres, worldwide except North America and China
Notes regarding the recommended tyres
→
→ Chapter „Explanations regarding world regions“
Tyre size
Make
Tread pattern
Remarks
195/65&nbs ...
Engine oil consumption
First read and observe the introductory information
and safety warnings Engine oil consumption can vary from engine to engine
and can change during the working life of an engine.
Depending on how you drive and the conditions in which the car is used, oil consumption
can be up to 1.0 litre/ ...
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Removing and installing refrigerant shut-off valve for heater and air
conditioner unit -N541
Removing and installing heat exchanger for high-voltage battery