Volkswagen Golf Service & Repair Manual: Removing and installing rear axle, multi-link suspension, four-wheel drive
| Special tools and workshop equipment required |
| Torque wrench -V.A.G 1332- |
| Engine and gearbox jack -V.A.G 1383 A- |
| Tensioning strap -T10038- |
| Removing subframe with attachments |
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| – |
Unplug electrical connector -1-
from ABS speed sensor on both sides and move clear. |
| – |
Unplug electrical connector -2-
from electromechanical parking brake motor on brake caliper on
both sides. |
| – |
Detach electrical wiring harness from retainers
-arrows- and move clear. |
| Vehicles with vehicle level sender |
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| – |
Disconnect connector -1-. |
| – |
Take rear left vehicle level sender -G76--3-
off transverse link. |
| Continuation for all vehicles |
| – |
Remove springs
→ Chapter. |
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| – |
Unscrew nut -1- and remove bolt
-2-. |
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| – |
Pull out retaining clip -1- on
both sides of vehicle. |
| – |
Free brake lines from holder. |
 Note
| – |
Disconnect propshaft from rear final drive, and secure it
→ Rep. gr.39. |
| – |
Remove brake calipers on both sides and tie to body with
brake lines connected
→ Brake system; Rep. gr.46. |
| – |
Remove rear silencer of exhaust system
→ Rep. gr.26. |
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| – |
Use tensioning straps -T10038--1-
to strap vehicle to support beams of lifting platform on both
sides. |
WARNING
| If the vehicle is not strapped down, there is a
great danger that the vehicle will slip off the lifting
platform! |
|
| – |
Fix position of subframe
→ Chapter. |
| – |
Unclip electrical wire -2- on
mounting bracket -1- and move
clear. |
| – |
Mark installation position of mounting bracket
-1- on body. |
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| – |
Carefully lower subframe with attachments about 20 mm. |
| – |
Disconnect connector on Haldex coupling above final drive. |
| – |
Carefully lower subframe with attachments 30 mm further. |
Note
| When lowering components, make sure there is enough
clearance for brake lines, electrical wiring and propshaft
centring pin. |
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| – |
Unclip brake lines from clips on both sides
-arrows-. |
Note
| The clips will be destroyed and must be renewed. |
| For reasons of clarity, the illustration shows the subframe
from above in removed state. |
| – |
Carefully lower subframe with attachments. |
Note
| When lowering, ensure sufficient clearance to brake lines,
electrical cables and centring pin to propshaft. |
| Installing subframe with attachments |
| Install in reverse order of removal, observing the
following: |
| → Chapter „Assembly overview - subframe, multi-link suspension,
four-wheel drive“ |
| → Chapter „Assembly overview - trailing arm“ |
| → Chapter „Assembly overview - suspension strut, shock absorber,
spring, multi-link suspension“ |
| → Chapter „Assembly overview - rear vehicle level senders,
multi-link suspension, front-wheel drive“ |
| → Chapter „Torque settings for wheel bolts“ |
| Bolts for brake caliper and brake disc
→ Brake system; Rep. gr.46 |
| Exhaust pipes double clamp
→ Rep. gr.26. |
| On vehicles with vehicle level sender, carry out basic
settings for wheel damper electronics → Vehicle
diagnostic tester |
| On vehicles with vehicle level sender, carry out basic
adjustment of headlights
→ Electrical system; Rep. gr.94. |
| – |
When does wheel alignment have to be checked
→ Chapter? |
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Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Engine and gearbox jack -V.A.G 1383 A-
Tensioning strap -T10038 ...
Other materials:
Setting the gloss level of HS clear coats and HS top coats
Issued 04.2013
The gloss level of HS clear coats and HS top coats is set by
mixing them with matting additive -LVM 769 810 A2- for plastic
and metal substrates.
The information on the factors that influence gloss level
...
Connecting brake lines to hydraulic unit, LHD vehicles
On hydraulic unit:
1 -
From hydraulic unit to rear right brake caliper
-
Identification: Ш 5.25 mm and flare nut with short thread M
12 x 1
2 -
From ...
Assembly overview - sump and oil pump
Note
Metal shavings or a large quantity of small metal particles found
during engine repair could indicate that the crankshaft bearings or
conrod bearings are damaged. To avoid any subsequent damage, the
following work must be carried out following the repair: Caref ...
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Removing and installing rear axle, multi-link suspension, front-wheel drive,
Golf GTE
Axle beam