VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing pop-up cylinder, »R«

Special tools and workshop equipment required
Drip tray
Removing
  Note
Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.
–  Remove front part of right wheel housing liner → General body repairs, exterior; Rep. gr.66.
–  Place drip tray under washer fluid reservoir.
–  Release securing clip of water line. Pull water line off headlight washer system pump -V11-, and unclip it from washer fluid reservoir.
–  Collect washer fluid in drip tray.
–  Remove front bumper → General body repairs, exterior; Rep. gr.63.
   
–  Press release button -1- in direction of arrow -A-.
–  Pull water hose -2- off pop-up cylinder -3- in direction of arrow -B-.
 

Removing and installing pop-up cylinder, »R«

–  Working with compressed air, drive pop-up cylinder together with cap -1- out of bumper cover and hold it in place.
–  Press cap -1- on both sides out of upper mountings -2- in direction of arrow -A-.
–  Swing cap -1- in direction of arrow -B- and unclip it from lower mountings -3-.
 

Removing and installing pop-up cylinder, »R«

–  Press release buttons -1- in direction of arrow -A-.
–  Pull pop-up cylinder -2- downwards out of mounting -3-.
Installing
Install in the reverse order of removal, observing the following:
  Note
Observe the markings distinguishing the pop-up cylinders for left and right.
Ensure that the pop-up cylinder engages audibly when being pushed into the mounting.
When connecting the washer fluid line, ensure that the securing clip engages audibly in the connection.
 

Removing and installing pop-up cylinder, »R«

Removing and installing pop-up cylinder
Special tools and workshop equipment required Drip tray Removing   Note Removal and ...

Removing and installing washer jets
Removing   Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in ...

Other materials:

Seam seals, middle body
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

Dismantling and assembling drive shaft
Special tools and workshop equipment required Thrust plate -VW 401- Thrust plate -VW 402- Press tool -VW 408 A- Press tool -VW 411- Tube -VW 416 B- Thrust washer -VW 447 H- &nbs ...

Removing and installing bracket for parking aid control unit -J446-/park assist steering control unit -J791-, LHD vehicles
Special tools and workshop equipment required Feeler gauge Removing –  If fitted, remove parking aid control unit/park assist steering control unit → Chapter. ...

© 2016-2026 Copyright www.vwgolf.org