VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing pop-up cylinder, »R«

Special tools and workshop equipment required
Drip tray
Removing
  Note
Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.
–  Remove front part of right wheel housing liner → General body repairs, exterior; Rep. gr.66.
–  Place drip tray under washer fluid reservoir.
–  Release securing clip of water line. Pull water line off headlight washer system pump -V11-, and unclip it from washer fluid reservoir.
–  Collect washer fluid in drip tray.
–  Remove front bumper → General body repairs, exterior; Rep. gr.63.
   
–  Press release button -1- in direction of arrow -A-.
–  Pull water hose -2- off pop-up cylinder -3- in direction of arrow -B-.
 

Removing and installing pop-up cylinder, »R«

–  Working with compressed air, drive pop-up cylinder together with cap -1- out of bumper cover and hold it in place.
–  Press cap -1- on both sides out of upper mountings -2- in direction of arrow -A-.
–  Swing cap -1- in direction of arrow -B- and unclip it from lower mountings -3-.
 

Removing and installing pop-up cylinder, »R«

–  Press release buttons -1- in direction of arrow -A-.
–  Pull pop-up cylinder -2- downwards out of mounting -3-.
Installing
Install in the reverse order of removal, observing the following:
  Note
Observe the markings distinguishing the pop-up cylinders for left and right.
Ensure that the pop-up cylinder engages audibly when being pushed into the mounting.
When connecting the washer fluid line, ensure that the securing clip engages audibly in the connection.
 

Removing and installing pop-up cylinder, »R«

Removing and installing pop-up cylinder
Special tools and workshop equipment required Drip tray Removing   Note Removal and ...

Removing and installing washer jets
Removing   Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in ...

Other materials:

Connecting vacuum gauge for brake servo -VAS 6721-
Special tools and workshop equipment required     Vacuum gauge for brake servo -VAS 6721- –  Pull vacuum hose out of brake servo. First press the br ...

Removing and installing alarm horn -H12-
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.     –  Remove nuts -3-. –  ...

Checking for leaks
  Note The average air pressure of the earth's atmosphere at sea level is 1013 mbar and decreases steeply as the altitude increases (approx. 100 mbar/1,000 m altitude). Local and time fluctuations also influence vacuum generation. ...

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