VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Alternator / Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Special tools and workshop equipment required
   
Multipoint adapter -3400-
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Torque wrench -V.A.G 1332-
Removing
–  Remove alternator -C- → Chapter.
–  Clamp alternator -C- in a vice at mounting points.
–  Lever off poly V-belt pulley cap.
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

–  Insert adapter -3400- into poly V-belt pulley using 17 mm ring spanner.
–  Insert M10 multipoint bit -1- into alternator shaft.
–  Counterhold alternator shaft whilst releasing poly V-belt pulley by turning it anti-clockwise with ring spanner.
–  Hold poly V-belt pulley stationary by hand.
–  Turn alternator shaft until poly V-belt pulley can be removed.
Installing
Install in the reverse order of removal, observing the following:
–  Screw poly V-belt pulley by hand onto alternator shaft as far as stop.
To install poly V-belt pulley, the torque wrench -V.A.G 1332- needs to be set up as follows:
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

–  Release socket drive -1- and pull off grip -2-.
–  Turn grip -2- 180° and reinsert socket -1-.
–  Set turning direction of torque wrench -V.A.G 1332- to anti-clockwise at socket drive.
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

–  Insert M10 multipoint bit -1- into alternator shaft.
–  Counterhold adapter -3400- using 17 mm ring spanner.
–  Tighten poly V-belt pulley by turning alternator shaft anti-clockwise using torque wrench -V.A.G 1332-.
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Specified torques
Component Specified torque
Securing nut for poly V-belt pulley 80 Nm
Removing and installing poly V-belt pulley without freewheel
Special tools and workshop equipment required     Socket -3310-   ...

Removing and installing poly V-belt pulley with freewheel, manufacturer: Valeo
Special tools and workshop equipment required     Multipoint adapter -3400-   ...

Other materials:

Without needing to purge refrigerant circuit of contaminants (e.g. damage in an accident); no refrigerant has escaped and no moisture or dirt has entered refrigerant circuit
Drain refrigerant circuit. –  Renew restrictor. Depending on vehicle –  Remove receiver or reservoir. –  Clean any dirt out of receiver or reservoir. ...

Operation
First read and observe the introductory information and safety warnings The auxiliary heater exhaust system, located under the vehicle, must not be blocked by snow, mud or other items. The exhaust fumes must not be obstructed in any way. The emissions generated by the auxiliary heater are ...

Vehicles with multilink suspension
1 -  Rubber mounting Renew if damaged 2 -  Bolt 20 Nm 3 -  Mounting Renew if damaged 4 -  Centre silencer Combined in one u ...

© 2016-2025 Copyright www.vwgolf.org