Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt pulley with freewheel, manufacturer:
Bosch
| Special tools and workshop equipment
required |
|
|
|
| Multipoint adapter -3400- |
|
|
|
| Torque wrench -V.A.G 1332- |
| – |
Remove alternator -C-
→ Chapter. |
| – |
Clamp alternator -C- in a vice at mounting points. |
| – |
Lever off poly V-belt pulley cap. |
|
|
|
| – |
Insert adapter -3400- into poly V-belt pulley using 17 mm
ring spanner. |
| – |
Insert M10 multipoint bit -1-
into alternator shaft. |
| – |
Counterhold alternator shaft whilst releasing poly V-belt
pulley by turning it anti-clockwise with ring spanner. |
| – |
Hold poly V-belt pulley stationary by hand. |
| – |
Turn alternator shaft until poly V-belt pulley can be
removed. |
| Install in the reverse order of removal, observing the
following: |
| – |
Screw poly V-belt pulley by hand onto alternator shaft as
far as stop. |
| To install poly V-belt pulley, the torque wrench -V.A.G
1332- needs to be set up as follows: |
|
|
|
| – |
Release socket drive -1- and
pull off grip -2-. |
| – |
Turn grip -2- 180° and reinsert
socket -1-. |
| – |
Set turning direction of torque wrench -V.A.G 1332- to
anti-clockwise at socket drive. |
|
|
|
| – |
Insert M10 multipoint bit -1-
into alternator shaft. |
| – |
Counterhold adapter -3400- using 17 mm ring spanner. |
| – |
Tighten poly V-belt pulley by turning alternator shaft
anti-clockwise using torque wrench -V.A.G 1332-. |
|
|
|
| Component |
Specified torque |
| Securing nut for poly V-belt
pulley |
80 Nm |
Special tools and workshop equipment
required
Socket -3310-
...
Special tools and workshop equipment
required
Multipoint adapter -3400-
...
Other materials:
Removing and installing plenum chamber bulkhead
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
Removing
–
Removing plenum chamber cover
→ Chapter.
...
2-pack IR Premium filler
Designations:
2-pack IR Premium filler -LSP 787 220 A1-
2-pack IR Premium filler -LSP 787 220 A2-
2-pack IR Premium filler -LSP 787 220 A3-
Issued ...
Exploded view - mechatronic unit
1 -
Bolt
For securing mechatronic unit for dual clutch gearbox -J743- on
gearbox housing.
Qty 3, M8 x 35
Always renew after removing.
Specified torque and tightening sequence
→ Fig.
...
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Removing and installing poly V-belt pulley without freewheel
Removing and installing poly V-belt pulley with freewheel, manufacturer:
Valeo