VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing brake pedal

It is not possible to remove the brake pedal separately.
–  To be able to remove it, pedal cluster/mounting bracket needs to be removed first → Chapter.
  Note
Removing brake pedal with mounting bracket removed
   
–  Turn pivot pin clockwise in direction indicated by -arrow-.
-1- = 14 mm hex socket wrench
  Note
This action will break off the tabs -B-. Renew the pivot pin.
–  Remove securing clip from pivot pin.
–  Pull out pivot pin towards right.
–  Remove brake pedal from mounting bracket.
Installing
Install in reverse order of removal, observing the following:
  Note
Renew pivot pin and securing clip.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
–  Slide pivot pin from right to left through mounting bracket and brake pedal.
–  Fit securing clip to pivot pin when pivot pin has been inserted into both holes in mounting bracket.
 

Removing and installing brake pedal

–  Turn pivot pin anti-clockwise in direction indicated by -arrow- until tabs -A- engage audibly on stop in mounting bracket.
–  Install pedal cluster/mounting bracket → Chapter.
 

Removing and installing brake pedal

Connecting brake pedal to brake servo
  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. ...

Brakes, hydraulics, regulator, servo
...

Other materials:

Charging battery with battery charger -VAS 5906-
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   WARNING It is not permissible ...

Assembly overview - speed sensor on front axle
1 -  ABS speed sensor Before inserting sensor, clean inner surface of fitting hole and coat it with high-temperature paste -G 052 112 A3-. Removing and installing → Chapter 2 -  Bolt ...

2-pack epoxy primer surfacer
Designation: 2-pack epoxy primer surfacer -LLS MAX 220 M1-, beige (250 ml) 2-pack epoxy primer surfacer -LLS MAX 220 M2-, beige (400 ml) Issued 03.2013 ...

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