Volkswagen Golf Service & Repair Manual: Removing and installing oil separator
Special tools and workshop equipment
required |
Commercially available studs, M6x20 mm, qty. 2 |
Sealant
→ Electronic Parts Catalogue |
– |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
– |
Unscrew bolts -arrow- and push
charge air cooling pump -V188- to one side. |
|
|
|
– |
Pull off crankcase breather hose -3-. |
– |
Release fasteners -2--arrow- on
cover -1- for oil separator and
detach cover. |
|
|
|
– |
Loosen and unscrew bolts in the sequence
-9 … 1-. |
– |
Carefully release oil separator from bonded joint. |
Installation is carried out in the reverse order; note the
following: |
Note
Danger of soiling lubrication system. |
Cover open parts of engine. |
– |
Remove sealant residues from cylinder block with a flat
scraper. |
– |
Remove any oil and grease from sealing surfaces. |
|
|
|
– |
Screw 2 M6x20 mm studs a few turns into holes
-arrows-. |
Note
|
|
|
Observe expiry date of sealing compound. |
|
|
|
– |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2.0 mm). |
Danger of blocking lubrication system with excess sealant. |
Do not apply sealant bead thicker than specified. |
– |
Apply bead of sealant -arrow-
onto clean sealing surface of oil separator as shown in
illustration. |
Width of sealant bead: 2.0 mm |
The oil separator must be installed within 5 minutes after
applying the sealant. |
|
|
|
– |
Fit oil separator onto studs -arrows-
and push it onto crankcase. |
– |
Oil separator, specified torque and tightening sequence
→ Fig. |
Further installation steps are carried out in the reverse
order; note the following: |
– |
Install noise insulation
→ General body repairs, exterior; Rep. gr.66. |
Oil separator - specified torque and sequence
→ Fig. „“Oil separator - tightening torque and sequence”“ |
→ Chapter „Assembly overview - electric coolant pump“ |
|
|
|
1 -
Hose
For crankcase breather
2 -
Cover
For oil separator
3 -
Oil separator
...
Other materials:
Changing bulbs in xenon headlights
Fig. 235 In the engine compartment: ① cover
in left-hand xenon headlight, ② cornering light, ③ turn signal, ④ side light and
daytime running light
First read and observe the introductory information
and safety warningsThe front headlight does not need to be removed when changing
bu ...
Assembly overview - brake servo/brake master cylinder, RHD vehicles
Note
Only use new brake fluid conforming to VW standard (VW 501 14).
1 -
Cap
2 -
Brake fluid reservoir
With brake fluid level warning contact ...
Belt height adjuster
Fig. 68 Next to the front seats: belt height
adjuster
First read and observe the introductory information
and safety warnings The seat belt height adjusters for the front seats can
be used to adjust the position of the seat belt on the shoulder so that it can be
fastened properly:
P ...
© 2016-2024 Copyright www.vwgolf.org
![](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAEALAAAAAABAAEAAAIBTAA7)