Volkswagen Golf Service & Repair Manual: Checking outer constant velocity joint
| The joint is to be dismantled to renew the grease if it is
heavily soiled, or to check the running surfaces of the balls
for wear and damage. |
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Before dismantling, mark position of ball hub in relation to
ball cage and joint body with an electric scriber or oil stone. |
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Swing ball hub and ball cage. |
| – |
Remove balls one at a time. |
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| – |
Turn cage until the two rectangular windows
-arrow- lie on joint body. |
| – |
Take out cage with hub. |
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| – |
Swing segment of hub into square cage window. |
| The six balls for each joint belong to a tolerance group.
Check stub axle, hub, cage and balls for small indentations
(pitting) and traces of seizing. Excessive circumferential
backlash in the joint is noticeable during load change jolts. In
this case the joint must be renewed. Smoothing and traces of
wear of the balls are no reason to change the joint. |
| Install in reverse order of removal, observing the
following: |
| – |
Pack half of total grease quantity (40 g) into joint body. |
| – |
Fit cage with hub into joint body. |
| – |
Press in opposing balls one after the other; the original
position of the hub relative to the cage and joint body must be
restored. |
| – |
Fit new retaining ring into hub. |
| – |
Distribute remaining grease in boot. |
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Special tools and workshop equipment required
Thrust plate -VW 401-
Thrust plate -VW 402-
Press tool -VW 408 A-
...
Removing
The joint is to be dismantled when following work is done:
Replacement of grease if very contaminated
...
Other materials:
Warning and indicator lamps
First read and observe the introductory information
and safety warnings
Lit up
Possible cause
Solution
The electronic parking brake is switched on.
Do not drive
on!
Switch off electronic parking brake .
...
Removing and installing trim for operating and display unit
Removing
–
Starting at bottom, unclip trim for operating and display
unit -1- from operating and display
unit -2- and remove it.
Installing
Note
Before installing, chec ...
Assembly overview - rear window
1 -
Rear window
Removing and installing
→ Chapter
2 -
PUR adhesive sealant
Cross section of bead: -width b- = 7 mm,
-height a- = 10 mm (including precoating,
residual material on window glass and w ...
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Dismantling and assembling drive shaft, triple roller joint AAR3300i
Checking inner constant velocity joint