Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, RHD vehicles

Removing

–	Remove wiper arms → Electrical system; Rep. gr.92.

–	Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.

–	Remove wiper motor -V- → Electrical system; Rep. gr.92.

–	Remove bolt -1-.

–	Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.

–	Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.

–	Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove knee airbag → General body repairs, interior; Rep. gr.69.

–	Observe safety precautions for working on airbags → General body repairs, interior; Rep. gr.00.

Removing and installing mounting bracket, RHD vehicles

–	Remove footwell vent -1- on driver side → Heating, air conditioning system; Rep. gr.87.

–	To do this, unscrew bolt -2- and remove footwell vent on driver side -1-.

–	Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.

–	Separate brake pedal from brake servo → Chapter.

Removing and installing mounting bracket, RHD vehicles

–	Release connectors -arrows- and pull off.

–	Remove accelerator pedal module -1- from mounting bracket -2- → Rep. gr.20.

Removing and installing mounting bracket, RHD vehicles

–	Unclip wiring harness -2- from mounting bracket -1--arrows-.

Removing and installing mounting bracket, RHD vehicles

–	Remove nuts -arrows- from mounting bracket -1-.

Removing and installing mounting bracket, RHD vehicles

–	Secure brake servo -1- against falling.

Installing

Install in reverse order. Note the following when doing this:

Removing and installing mounting bracket, RHD vehicles

–	Ensure to route wiring harness -2- correctly so that it is not trapped.

–	Clip wiring harness -2- to mounting bracket -1--arrows-.

–	Connect brake pedal to brake servo → Chapter.

Specified torques

→ Chapter „Assembly overview - brake pedal, RHD vehicles“

Crash bar → General body repairs, interior; Rep. gr.70.

Footwell vents → Heating, air conditioning system; Rep. gr.87.

Knee airbag → General body repairs, interior; Rep. gr.69.

Covers on driver side → General body repairs, interior; Rep. gr.68

Windscreen wiper system → Electrical system; Rep. gr.92

Plenum chamber cover → General body repair, exterior; Rep. gr.50

Removing and installing mounting bracket, RHD vehicles

Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. – Remove footwell cover on driv ...

Brakes, hydraulics, regulator, servo

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Other materials:

On a regulated roller dynamometer with contra-rotating rollers for four-wheel drive vehicles
Note The brake test must be performed on a controlled contra-rotating single-axle roller dynamometer for four-wheel drive vehicles. “Contra-rotating” means that the dynamometer rollers of the single-axle roller dynamom ...

General safety regulations
To prevent personal injury and material damage to the vehicle, observe the following: WARNING Risk of injury and accident by accidental engagement of gear while engine is running. ...

Routing and securing wiring
Mark lines prior to removal to prevent them from being interchanged and to ensure that they are fitted in their original positions. This applies for fuel, hydraulic and vacuum lines as well as lines for activated charcoal filter system and electrical wir ...