Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, RHD vehicles

Removing

–	Remove wiper arms → Electrical system; Rep. gr.92.

–	Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.

–	Remove wiper motor -V- → Electrical system; Rep. gr.92.

–	Remove bolt -1-.

–	Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.

–	Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.

–	Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove knee airbag → General body repairs, interior; Rep. gr.69.

–	Observe safety precautions for working on airbags → General body repairs, interior; Rep. gr.00.

Removing and installing mounting bracket, RHD vehicles

–	Remove footwell vent -1- on driver side → Heating, air conditioning system; Rep. gr.87.

–	To do this, unscrew bolt -2- and remove footwell vent on driver side -1-.

–	Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.

–	Separate brake pedal from brake servo → Chapter.

Removing and installing mounting bracket, RHD vehicles

–	Release connectors -arrows- and pull off.

–	Remove accelerator pedal module -1- from mounting bracket -2- → Rep. gr.20.

Removing and installing mounting bracket, RHD vehicles

–	Unclip wiring harness -2- from mounting bracket -1--arrows-.

Removing and installing mounting bracket, RHD vehicles

–	Remove nuts -arrows- from mounting bracket -1-.

Removing and installing mounting bracket, RHD vehicles

–	Secure brake servo -1- against falling.

Installing

Install in reverse order. Note the following when doing this:

Removing and installing mounting bracket, RHD vehicles

–	Ensure to route wiring harness -2- correctly so that it is not trapped.

–	Clip wiring harness -2- to mounting bracket -1--arrows-.

–	Connect brake pedal to brake servo → Chapter.

Specified torques

→ Chapter „Assembly overview - brake pedal, RHD vehicles“

Crash bar → General body repairs, interior; Rep. gr.70.

Footwell vents → Heating, air conditioning system; Rep. gr.87.

Knee airbag → General body repairs, interior; Rep. gr.69.

Covers on driver side → General body repairs, interior; Rep. gr.68

Windscreen wiper system → Electrical system; Rep. gr.92

Plenum chamber cover → General body repair, exterior; Rep. gr.50

Removing and installing mounting bracket, RHD vehicles

Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. – Remove footwell cover on driv ...

Brakes, hydraulics, regulator, servo

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Other materials:

Front brakes
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Removing and installing LED modules for daytime running light and side light -L176-/-L177- (does not apply for “GTE”)
Note Left LED module for daytime running light and side light -L176- and right LED module for daytime running light and side light -L177- are only fitted on gas discharge headlights. The daytime running light and sid ...

Connecting vehicle diagnostic tester Golf Model Year 1998 - 2003
– Apply handbrake. – Vehicles with automatic gearbox, move selector lever to position “P” or “N”. – Vehicles with manual gearbox, move gear lever to neutral position. ...