VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, RHD vehicles

Removing
–  Remove wiper arms → Electrical system; Rep. gr.92.
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove wiper motor -V- → Electrical system; Rep. gr.92.
   
–  Remove bolt -1-.
–  Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
–  Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.
–  Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.
–  Remove knee airbag → General body repairs, interior; Rep. gr.69.
–  Observe safety precautions for working on airbags → General body repairs, interior; Rep. gr.00.
 

Removing and installing mounting bracket, RHD vehicles

–  Remove footwell vent -1- on driver side → Heating, air conditioning system; Rep. gr.87.
–  To do this, unscrew bolt -2- and remove footwell vent on driver side -1-.
–  Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.
–  Separate brake pedal from brake servo → Chapter.
 

Removing and installing mounting bracket, RHD vehicles

–  Release connectors -arrows- and pull off.
–  Remove accelerator pedal module -1- from mounting bracket -2- → Rep. gr.20.
 

Removing and installing mounting bracket, RHD vehicles

–  Unclip wiring harness -2- from mounting bracket -1--arrows-.
 

Removing and installing mounting bracket, RHD vehicles

–  Remove nuts -arrows- from mounting bracket -1-.
 

Removing and installing mounting bracket, RHD vehicles

–  Secure brake servo -1- against falling.
Installing
Install in reverse order. Note the following when doing this:
 

Removing and installing mounting bracket, RHD vehicles

–  Ensure to route wiring harness -2- correctly so that it is not trapped.
–  Clip wiring harness -2- to mounting bracket -1--arrows-.
–  Connect brake pedal to brake servo → Chapter.
Specified torques
→ Chapter „Assembly overview - brake pedal, RHD vehicles“
Crash bar → General body repairs, interior; Rep. gr.70.
Footwell vents → Heating, air conditioning system; Rep. gr.87.
Knee airbag → General body repairs, interior; Rep. gr.69.
Covers on driver side → General body repairs, interior; Rep. gr.68
Windscreen wiper system → Electrical system; Rep. gr.92
Plenum chamber cover → General body repair, exterior; Rep. gr.50
 

Removing and installing mounting bracket, RHD vehicles

Removing and installing mounting bracket, LHD vehicles
Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. –  Remove footwell cover on driv ...

Brakes, hydraulics, regulator, servo
...

Other materials:

Removing and installing exhaust system
Removing Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool. –  Switch off electrical consumers. –  Switch off auxiliary and sup ...

2-pack IR Premium filler
Designations:   2-pack IR Premium filler -LSP 787 220 A1-   2-pack IR Premium filler -LSP 787 220 A2-   2-pack IR Premium filler -LSP 787 220 A3- Issued ...

Assembly overview - starter (vehicles with manual gearbox)
1 -  Starter -B- Removing and installing → Chapter 2 -  Double stud Specified torque: 80 Nm 3 -  Earth cable Depending on vehicle equipment ...

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