Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.

–	Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove centre console cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.

–	Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove knee airbag -1- → General body repairs, interior; Rep. gr.69.

Removing and installing mounting bracket, LHD vehicles

–	Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87.

–	Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew bolt -2-, detach crash bar -1- and push it to one side.

Removing and installing mounting bracket, LHD vehicles

–	Remove control unit for data bus diagnostic interface -J533--3- and lay it to one side. → Electrical system; Rep. gr.97.

–	Separate brake pedal from brake servo → Chapter.

–	Pull connector off accelerator pedal position sender.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew bolts -1- and fold footwell trim -2- in direction of arrow towards vehicle interior.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew nuts -1 to 4-.

–	Carefully remove foot pedal cluster.

Installing

Install in reverse order. Note the following when doing this:

–	Connect brake pedal to brake servo → Chapter.

Removing and installing mounting bracket, LHD vehicles

Tightening sequence for securing nuts:

Specified torques

→ Chapter „Assembly overview - brake pedal, LHD vehicles“

Crash bar → General body repairs, interior; Rep. gr.70.

Footwell vents → Heating, air conditioning system; Rep. gr.87.

Knee airbag → General body repairs, interior; Rep. gr.69.

Covers on driver side → General body repairs, interior; Rep. gr.68

Removing and installing mounting bracket, LHD vehicles

Removing and installing brake pedal

It is not possible to remove the brake pedal separately. – To be able to remove it, pedal cluster with mounting bracket must be removed ...

Removing and installing mounting bracket, RHD vehicles

Removing – Remove wiper arms → Electrical system; Rep. gr.92. – Remove plenum cham ...

Other materials:

Removing and installing rear door trim
Note Removal and installation is described for the rear door trim on driver side. Follow same instructions for the front passenger side as appropriate. Special tools and workshop equipment required ...

2-pack HS Optimum Plus clear coat
Designation: 2-pack HS Optimum Plus clear coat -LZK 769 K07 A5- Issued 04.2013 Product description 2-pack HS Optimum Plus clear coat is a VOC compliant high-solid clear coat. ...

Repairs to contacts in contact housings
If necessary, first open or disengage the secondary locking mechanism of the contact housing → Chapter. – Disengage the contact (primary locking mechanism) using the approp ...