Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.

–	Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove centre console cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.

–	Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove knee airbag -1- → General body repairs, interior; Rep. gr.69.

Removing and installing mounting bracket, LHD vehicles

–	Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87.

–	Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew bolt -2-, detach crash bar -1- and push it to one side.

Removing and installing mounting bracket, LHD vehicles

–	Remove control unit for data bus diagnostic interface -J533--3- and lay it to one side. → Electrical system; Rep. gr.97.

–	Separate brake pedal from brake servo → Chapter.

–	Pull connector off accelerator pedal position sender.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew bolts -1- and fold footwell trim -2- in direction of arrow towards vehicle interior.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew nuts -1 to 4-.

–	Carefully remove foot pedal cluster.

Installing

Install in reverse order. Note the following when doing this:

–	Connect brake pedal to brake servo → Chapter.

Removing and installing mounting bracket, LHD vehicles

Tightening sequence for securing nuts:

Specified torques

→ Chapter „Assembly overview - brake pedal, LHD vehicles“

Crash bar → General body repairs, interior; Rep. gr.70.

Footwell vents → Heating, air conditioning system; Rep. gr.87.

Knee airbag → General body repairs, interior; Rep. gr.69.

Covers on driver side → General body repairs, interior; Rep. gr.68

Removing and installing mounting bracket, LHD vehicles

Removing and installing brake pedal

It is not possible to remove the brake pedal separately. – To be able to remove it, pedal cluster with mounting bracket must be removed ...

Removing and installing mounting bracket, RHD vehicles

Removing – Remove wiper arms → Electrical system; Rep. gr.92. – Remove plenum cham ...

Other materials:

Crimping pliers -VAS 1978/1A
Crimping pliers -VAS 1978/1A- or crimping pliers (base tool) -VAS 1978/1-2- together with head adapter 0.35 - 2.5 mmІ -VAS 1978/1-1- or head adapter 4.0 - 6.0 mmІ -VAS 1978/2A- are used to squeeze together crimp connectors from ...

Charging battery in maintenance mode with battery charger -VAS 5903-
Note When a battery is being charged in the maintenance mode and an electrical consumer draws current from the battery, the battery charger -VAS 5903- automatically compensates the charge. The maintenance mode can be ...

Removing and installing seat adjustment operating unit -E470-/-E471-
Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate. Special tools and workshop equipment required ...