Volkswagen Golf Service & Repair Manual: Removing and installing moulded headliner, estate
Special tools and workshop equipment
required |
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Removal lever -80 - 200 |
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Release pliers -VAS 6427 |
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Release retaining clips -2- in
retaining frame for moulded headliner -1-
from body mountings using release pliers -VAS 6427-. |
– |
Hold moulded headliner -1- in
such a way -arrows- that released
retaining clips -2- do not engage
again. |
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With the aid of a second mechanic, carefully remove moulded
headliner -1- from vehicle through
rear lid aperture. |
Cutting new cut-outs into a new
moulded headliner |
On vehicles with illuminated vanity mirrors and/or rain and
light sensor -G397- the respective cut-outs must be cut into a
new moulded headliner. |
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Cut the required cut-outs into the new moulded headliner
using a cutter knife. The moulded headliner is provided with the
respective markings. |
If possible use the old part as template. |
The locations for the vanity mirror lights are indicated by
2 rectangular indentations on the inside of the moulded
headliner. |
Centre the rectangular cuts in the rectangular indentations: |
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Dimensions: 20.5 mm Ч 59.6 mm |
Further installation is carried out in reverse order of
removal. Observe the following: |
Note
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Before installing, check all fasteners for damage and
renew if necessary. |
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Always renew retaining clips for trim frame (qty. 23)
before installation. |
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Special tools and workshop equipment
required
Wedges -T10383
&nb ...
Special tools and workshop equipment
required
Electric cutter -V.A.G 1561A
...
Other materials:
Removing and installing brake caliper
Special tools and workshop equipment required
Vehicle diagnosis, testing and information system -VAS 5051-
Tool set for brake bleeding -VAS 6564-
Insert tool with ratchet -VAS 6784-
Bit attachment (7 mm) -T10503-
...
Operating the speed limiter
Fig. 164 Left-hand side of the steering
column: switch and buttons for operating the speed limiter
Fig. 165 Left-hand side of the multifunction
steering wheel: buttons for operating the speed limiter
First read and observe the introductory information
and safety warnings
...
Separating seat pan cover from seat pan padding
Special tools and workshop equipment
required
Upholstery clip pliers -V.A.G 1634
Removing
–
Remove cover and padding
...
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