Volkswagen Golf Service & Repair Manual: Removing and installing hinges
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| – | Lower moulded headliner in area of hinge mounting → General body repairs, interior; Rep. gr.70. |
| – | Moulded headliner can now be lowered sufficiently to allow hexagon nut -4- to be unscrewed without damage occurring to moulded headliner. |
| – | Loosen hexagon nut -4- and bolts -2-. Do not unscrew completely. |
Note- Mask off the edge of the roof and the upper edge of the rear lid to prevent the paintwork from being damaged
- For the following procedure a 2nd mechanic is required to support the rear lid in the area indicated by the -arrow-.
- The gas struts remain installed
| – | Unscrew hexagon nut -4- and bolts -2-. |
| – | Pull out hinge -1-. |
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| Hinge -1- installation is carried out in reverse order of removal. |
Note- Make sure that washer -3- is correctly seated.
- Recreate all seals which have been broken.
- Before closing rear lid, check function of lid release components
| Specified torques |
- Hexagon nut and bolts → Chapter „Assembly overview - rear lid“
Removing and installing bonnet lock
Special tools and workshop equipment
required
Removing
Torque wrench ...
Removing and installing striker pin
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Windscreen wiper lever
Fig. 86 Operating the front windscreen
wiper
Fig. 87 Operating the rear window wiper
First read and observe the introductory information
and safety warnings
Move the lever into the required position :
Ⓐ
Switches off th ...
Assembly overview - lights in exterior mirror
1 -
Cover for mirror
Material: ABS
Removing and installing
→ General body repairs, exterior; Rep. gr.66.
2 -
Bolt
Qty. 2
Specified torque: 1.0 Nm
...
Removing and installing relay and fuse carrier behind dash panel, RHD
vehicles
Removing
–
With ignition switched off, disconnect earth cable from
battery
→ Chapter.
–
Remove dash panel
→ General body repairs, interior; Rep. gr.70.
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