Volkswagen Golf Service & Repair Manual: Removing and installing hinges
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| – | Lower moulded headliner in area of hinge mounting → General body repairs, interior; Rep. gr.70. |
| – | Moulded headliner can now be lowered sufficiently to allow hexagon nut -4- to be unscrewed without damage occurring to moulded headliner. |
| – | Loosen hexagon nut -4- and bolts -2-. Do not unscrew completely. |
Note- Mask off the edge of the roof and the upper edge of the rear lid to prevent the paintwork from being damaged
- For the following procedure a 2nd mechanic is required to support the rear lid in the area indicated by the -arrow-.
- The gas struts remain installed
| – | Unscrew hexagon nut -4- and bolts -2-. |
| – | Pull out hinge -1-. |
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| Hinge -1- installation is carried out in reverse order of removal. |
Note- Make sure that washer -3- is correctly seated.
- Recreate all seals which have been broken.
- Before closing rear lid, check function of lid release components
| Specified torques |
- Hexagon nut and bolts → Chapter „Assembly overview - rear lid“
Removing and installing bonnet lock
Special tools and workshop equipment
required
Removing
Torque wrench ...
Removing and installing striker pin
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Overview of fitting locations - components not located in passenger
compartment, Golf and Golf GTE, LHD vehicles
1 -
Exhaust ventilation for passenger compartment
Checking
→ Chapter
Removing and installing
→ Chapter.
2 -
Humidity sender for air conditioning system -G260-
Check ...
Assembly overview - interior monitoring, LHD vehicles
1 -
Anti-theft alarm system sensor -G578-
Removing and installing
→ Chapter
Needs parameterisation after renewal
→ Chapter
2 -
Bolt
Qty. 4
Specified ...
Purging (cleaning) refrigerant circuit with refrigerant R134a
Vehicles with high-voltage system (hybrid vehicles)
Observe the additional warning instructions for working on
vehicles with high-voltage system
→ Electrical system; Rep. gr.93.
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