Volkswagen Golf Service & Repair Manual: Removing and installing hinges
| Special tools and workshop equipment
required |
|
|
|
|
|
|
Torque wrench -V.A.G 1331- |
| – |
Lower moulded headliner in area of hinge mounting
→ General body repairs, interior; Rep. gr.70. |
| – |
Moulded headliner can now be lowered sufficiently to allow hexagon
nut -4- to be unscrewed without damage
occurring to moulded headliner. |
| – |
Loosen hexagon nut -4- and bolts
-2-. Do not unscrew completely. |
Note
- Mask off the edge of the roof and the upper edge of the rear lid to
prevent the paintwork from being damaged
- For the following procedure a 2nd mechanic is required to support the
rear lid in the area indicated by the -arrow-.
- The gas struts remain installed
| – |
Unscrew hexagon nut -4- and bolts
-2-. |
| Hinge -1- installation is carried out
in reverse order of removal. |
Note
- Make sure that washer -3- is correctly
seated.
- Recreate all seals which have been broken.
- Before closing rear lid, check function of lid release components
- Hexagon nut and bolts
→ Chapter „Assembly overview - rear lid“
Special tools and workshop equipment
required
Removing
Torque wrench ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Front brakes
Item
PR No.
1ZF
1
Brake caliper
FS
III (15”)
2
Brake pad,
thickness
mm
12
Brake pad, wear limit
without backplate
mm
2
3
Brak ...
Measurement location
Note
The vehicle shown in the illustration may differ from the actual
vehicle.
1 -
Volkswagen logo
Laser pointer aligned to centre of Volkswagen logo
2 -
Wheel centre mounting -VAS 6350/1-
...
Removing and installing brake pads or linings
Special tools and workshop equipment required
Vehicle diagnosis, testing and information system -VAS 5051-
Tool set for brake bleeding -VAS 6564-
Insert tool with ratchet -VAS 6784-
Bit attachment (7 mm) -T10503-
...
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Removing and installing bonnet lock
Removing and installing striker pin