Volkswagen Golf Service & Repair Manual: Installing roof reinforcement to body, estate without sliding sunroof
| Special tools and workshop equipment
required |
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Electric cutter -V.A.G 1561A |
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Scraping blade -V.A.G 1561/20 |
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Cartridge gun -V.A.G 1628 |
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Release lever -T10039 |
| – |
Use hand-cartridge gun -V.A.G 1628- to apply
single-component assembly adhesive (
→ Electronic Parts Catalogue) to roof reinforcements.
Observe the following dimensions while doing so. |
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| – |
Measure roof reinforcements -1-
and -2- to width and mark centre of
both sides. |
| – |
Guide roof reinforcement -1-
into vehicle. |
| – |
Position roof reinforcement -1-
according to -dimension a-
centrally on roof and press it on across entire surface. |
| Dimension -a- for saloon =
50.5 ± 3 mm from front sheet-metal edge. |
| Dimension -a- for estate
without sliding sunroof = 25 ± 1 mm from front sheet-metal edge. |
| – |
Guide roof reinforcement -2-
into vehicle. |
| – |
Position roof reinforcement -2-
according to -dimension b-
centrally on roof and press it on across entire surface. |
| Dimension -b- for saloon =
61 ± 3 mm from rear sheet-metal edge. |
| Dimension -b- for estate
without sliding sunroof = 25 ± 1 mm from rear sheet-metal edge. |
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Special tools and workshop equipment
required
Removal lever -80 - 200
&nbs ...
Special tools and workshop equipment
required
Electric cutter -V.A.G 1561A
...
Other materials:
Stopping the engine
First read and observe the introductory information
and safety warnings
The actions should only be carried out in the specified order.
Step
Vehicles without Keyless Access
Vehicles with Keyless Access
1.
The vehicle must b ...
Checklist
Never carry out any work on the engine or in the engine compartment
if you are not familiar with the requisite procedures and general safety requirements,
or if you only have access to incorrect operating equipment, service fluids,
and unsuitable tools . The work should be carried ou ...
Removing and installing fuse holder, battery
Removing
–
With ignition switched off, disconnect earth cable from
battery
→ Chapter.
–
Open cover -1-.
–
...
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Note
Removing and installing moulded headliner, estate
Installing roof reinforcement to body, estate with sliding sunroof