Volkswagen Golf Service & Repair Manual: Installing roof reinforcement to body, estate without sliding sunroof
Special tools and workshop equipment
required |
|
|
|
|
|
Electric cutter -V.A.G 1561A |
|
|
Scraping blade -V.A.G 1561/20 |
|
|
Cartridge gun -V.A.G 1628 |
|
|
Release lever -T10039 |
– |
Use hand-cartridge gun -V.A.G 1628- to apply
single-component assembly adhesive (
→ Electronic Parts Catalogue) to roof reinforcements.
Observe the following dimensions while doing so. |
|
|
|
– |
Measure roof reinforcements -1-
and -2- to width and mark centre of
both sides. |
– |
Guide roof reinforcement -1-
into vehicle. |
– |
Position roof reinforcement -1-
according to -dimension a-
centrally on roof and press it on across entire surface. |
Dimension -a- for saloon =
50.5 ± 3 mm from front sheet-metal edge. |
Dimension -a- for estate
without sliding sunroof = 25 ± 1 mm from front sheet-metal edge. |
– |
Guide roof reinforcement -2-
into vehicle. |
– |
Position roof reinforcement -2-
according to -dimension b-
centrally on roof and press it on across entire surface. |
Dimension -b- for saloon =
61 ± 3 mm from rear sheet-metal edge. |
Dimension -b- for estate
without sliding sunroof = 25 ± 1 mm from rear sheet-metal edge. |
|
|
|
Special tools and workshop equipment
required
Removal lever -80 - 200
&nbs ...
Special tools and workshop equipment
required
Electric cutter -V.A.G 1561A
...
Other materials:
Safety precautions when working on ignition system
Risk of injury due to electric shock
The ignition system is under high-voltage when the engine is
running. Touching the ignition system may result in an electric shock.
–
Do not touch or disconnect ignition cables when the engine is
running or bei ...
Checking belt webbing
Procedure
–
Pull belt completely out of inertia reel or lap belt
adjustment plate.
–
Check belt webbing for soiling, and if necessary wash with a
mild soapy solution
→ Owner's ...
Assembly overview - windscreen
1 -
Windscreen
Removing and installing
→ Chapter
2 -
PUR adhesive sealant
Cross section of bead: -width b- = 7 mm,
-height a- = 10 mm (including precoating,
residual material on window glass and window ...
© 2016-2022 Copyright www.vwgolf.org