Volkswagen Golf Service & Repair Manual: Removing and installing ignition coils with output stage
Special tools and workshop equipment
required |
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Note
The ignition coils are easier to remove when the engine is
warm. The grease used during installation of the ignition coils
makes it easier to remove them and the spark plug connectors
when the engine is warm. |
Ignition coils with output stage and spark plug connectors
are available individually for repairs
→ ETKA (Electronic Parts Catalogue |
Ignition coils “cyl. 2, 3 and 4”: |
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– |
Release hose clips -1- and
-2-, and remove air pipe. |
All ignition coils (continued): |
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Disconnect electrical connector -2-. |
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Push puller -T10530- into hole in ignition coil
-1- to stop. |
– |
Tighten knurled nob -2- in
-direction of arrow-. |
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– |
Pull ignition coil out of camshaft housing in
-direction of arrow- using puller
-T10530-. |
Note
Ignition coil with output stage and spark plug connectors
are available individually for repairs
→ ETKA (Electronic Parts Catalogue |
The spark plug connectors are removed from the ignition
coils by hand. |
Installation is carried out in the reverse order; note the
following: |
– |
Slide spark plug connector -1-
by hand onto ignition coil as far as stop. |
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The vent drilling -2- must be
centred relative to connector housing -3-
while doing so. |
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Insert all spark plugs with spark plug connector loosely
into spark plug recess. |
– |
Align ignition coils with connectors and simultaneously push
all connectors onto ignition coils. |
– |
Press ignition coils evenly onto spark plugs by hand (do not
use tool). |
→ Chapter „Assembly overview - ignition system“ |
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1 -
Bolt
The specified torque influences the function of the knock sensor.
20 Nm
2 -
Knock sensor 1 -G61-
...
Removing
–
Remove air conditioner compressor from bracket and tie up
→ Heating, air conditioning; Rep. gr.87.
...
Other materials:
Checking and adjusting selector lever cable
Brief description
Selector lever cable must be removed from gearbox so that
its ease of movement can be checked. Put removed end down so it
does not rub against anything.
The selector lever must be moved and then the cab ...
Increase in temperature due to insufficient tyre pressure
The graph shows the temperature development of a tyre at a
speed of 180 km/h.
A -
When specified tyre pressure is maintained, the temperature
will remain stable.
B -
Danger zone: When tyre ...
ACC — Adaptive Cruise Control
Note
On vehicles with ACC, the trim in the right-hand
cover of the front bumper must not be painted during a
repair paint job or replacement. The ACC system located
behind can become operational due to the thickness ...
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