Volkswagen Golf Service & Repair Manual: Removing and installing headlight range control motor -V48-/-V49- (gas
discharge headlights)
 Note
| Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way. |
| – |
Remove headlight
→ Chapter. |
|
|
|
| – |
Unscrew bolts -2- from housing
cover -1-. |
| – |
Remove housing cover -1-. |
|
|
|
| – |
Release left headlight range control motor -V48--1-:
for left headlight, turn in direction of arrow
-A-; for right headlight, turn
opposite direction of arrow -A-. |
| – |
Turn left headlight range control motor -V48--1-
in direction of arrow -C-. |
| – |
Turn height adjuster -2- in
direction of arrow -B- (lower
reflector). Maintain tension on left headlight range control
motor -V48--1- during this step. |
| – |
Pull left headlight range control motor -V48--1-
out of headlamp height adjuster in direction of arrow
-C-. |
| – |
Disconnect electrical connector. |
| Install in the reverse order of removal, observing the
following: |
Caution
| Risk of damage to the headlight. |
| Make sure the housing cover is correctly seated when
installing. The ingress of water will lead to permanent
damage to the headlight. |
|
| – |
Connect electrical connector whilst pushing in left
headlight range control motor -V48-. |
| – |
Pull reflector towards rear and press left headlight range
control motor -V48- into headlight range adjuster until motor
can be heard to engage. |
| – |
Engage left headlight range control motor -V48--1-
opposite direction of arrow -A-. |
| – |
Turn height adjuster -2-
opposite direction of arrow -B-.
The reflector must move. |
| – |
Check headlight setting and adjust headlight if necessary
→ Booklet36.1 |
|
|
 |
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way.
...
Special tools and workshop equipment
required
Torque screwdriver -VAS 6494-
Not ...
Other materials:
Assembly overview - headlight washer system
1 -
Headlight washer system pump -V11-
Removing and installing
→ Chapter
2 -
Sealing grommet
Renew if damaged.
3 -
Washer fluid reservoir
Removing and in ...
Identification
Engine number, engine data
Engine code
CJZA
CJZB
CYVA
CYVB
CHPA
CMBA
Emission standards
EU 5 plus
EU 5 plus
EU 6
EU 6
EU 5, ULEV 2
EU 5
Capacity
l
1.2
1.2
1.2
1.2
1.4
1.4
Output
...
Removing and installing door inner seal
During production, a sealant is applied to the door inner
seals, which are then placed on the door flange and rolled on.
Note
When removing the seal, the sealant is distributed across
the inside of the seal. The sid ...
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Removing and installing headlight range control motor -V48-/-V49- (dual
halogen headlights)
Removing and installing headlight range control motor -V48-/-V49-, LED
headlights