Volkswagen Golf Service & Repair Manual: Removing and installing headlight range control motor -V48-/-V49-, LED headlights

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Removing and installing headlight range control motor -V48-/-V49-, LED headlights

Special tools and workshop equipment required

Torque screwdriver -VAS 6494-

Note

Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.

Removing

–	Remove headlight → Chapter.

–	Turn height adjustment screws at top of headlight anticlockwise (towards left) to stop.

Removing and installing headlight range control motor -V48-/-V49-, LED headlights

–	Pull housing cover -3- off headlight.

–	Remove bolt -2-.

–	Remove height adjuster element -2- upwards.

–	Pull adjuster shaft located below height adjuster element out of headlight.

Removing and installing headlight range control motor -V48-/-V49-, LED headlights

–	Release left headlight range control motor -V48--1-: for left headlight, turn in -direction of arrow-; for right headlight, turn in opposite -direction of arrow-.

–	Swing left headlight range control motor -V48--1- upwards so that the ball head is pushed downwards out of ball head mounting in headlight.

Note

If necessary, carefully push ball head on left headlight range control motor -V48- through opening in adjuster shaft downwards out of ball head mounting in headlight.

–	Pull left headlight range control motor -V48--1- towards rear out of headlight until connector is accessible.

–	Release and disconnect electrical connector -2-.

–	Remove left headlight range control motor -V48--1-.

Installing

Install in the reverse order of removal, observing the following:

Caution

Risk of damage to the headlight.

Make sure the housing cover is correctly seated when installing. The ingress of water will lead to permanent damage to the headlight.

–	Pull reflector on ball head mounting towards rear.

–	Attach ball head on left headlight range control motor -V48- in ball head mounting in headlight.

–	Test functionality.

–	Check headlight setting and adjust headlight if necessary → Booklet36.1

Specified torques

Removing and installing headlight range control motor -V48-/-V49-, LED headlights

Component	Specified torque
Height adjuster element to headlight	1.7 Nm

Removing and installing headlight range control motor -V48-/-V49- (gas discharge headlights)

Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way. ...

Removing and installing headlight dipped beam bulb (dual halogen headlights)

Note Left headlight dipped beam bulb -M29- and right headlight dipped beam bulb -M31- are only fitted on dual halogen headlights. ...

Other materials:

Interior mirror
Fig. 92 On the windscreen: automatic anti-dazzle interior mirror Fig. 93 On the windscreen: manual anti-dazzle interior mirror First read and observe the introductory information and safety warnings The driver must adjust the interior mirror to ensure clear visibility through the rear ...

Removing automatic distance control unit from and installing on adapter frame, variant 2
Removing – Remove adaptive cruise control unit -J428- → Chapter. – Detach fasteners -1- on both sides in direction of arrow -A-. ...

Hitching and connecting the trailer
First read and observe the introductory information and safety warnings Emergency breakaway cable Always fasten the trailer's emergency breakaway cable properly to the towing vehicle. Leave enough slack in the emergency breakaway cable so that the vehicle can still drive around corners ...