VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing gas strut

Removing
   
  Note
The rear lid must be supported when a gas strut is removed. One gas strut alone cannot support an open rear lid.

Removing and installing gas strut

–  Open rear lid and brace it open.
  WARNING
Proceed with care if gas strut is reused. Spring clip must not be levered completely out of ball socket as it will otherwise be damaged. Gas strut will spring out of mounting, causing damage or injury to operator.
–  Position a small screwdriver -3- beneath spring clips -2-.
–  Raise spring clips -2--arrows a- until spring clips can be moved over ball sockets.
–  Pull gas strut -1- off ball-head pins -4--arrows b-.
After removing gas strut, slide spring clips -2- back immediately.
–  When the gas strut is disposed, gas needs to be released from gas strut → Chapter.

 
Installing
   

Removing and installing gas strut

The spring clips -2- are pushed onto the ball sockets of the gas strut -1-.
–  Push ball sockets of gas strut -1- onto ball-head pins -4- until ball sockets engage audibly with the ball-head pins.
Specified torques
Removing and installing rear lid seal
In the factory a sealant is applied to the rear lid seal, the seal is fitted to the body flange and then rolled on. Note When the seal is removed, the sealant on the inside of the seal will ...

Releasing gas from gas strut
–  Clamp gas strut in vice in area x = 50 mm.   WARNING Wear eye protection when sawing. ...

Other materials:

Removing and installing track rod
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Open-end insert, 38 mm -V.A.G 1923- Ball joint puller -T10187- Locking pliers for Phaeton steering rack -VAS 6199-   ...

Dimensions - lettering on rear lid
  Note When fitting the lettering, observe the fitting notes → Anchor. 1 -  Lettering Model designation. 2 -  Lettering Engine designation For technical designations without engine designation, a ...

2-pack fine filler, flexible
Designation:   2-pack fine filler, flexible -LSP 787 100 A1- Issued 07.2010 Product description 2-pack fine filler, flexible -LSP 787 100 A1- is a two-pack filler with g ...

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