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Volkswagen Golf Service & Repair Manual: Removing and installing earth wire with battery monitor control unit -J367-, vehicles with high-voltage system

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Battery / Removing and installing earth wire with battery monitor control unit -J367-, vehicles with high-voltage system

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1783-
Removing
–  Switch off ignition.
–  Remove ignition key, if inserted.
–  Remove luggage compartment floor from vehicle towards rear.
 

Removing and installing earth wire with battery monitor control unit -J367-, vehicles with high-voltage system

–  Unscrew nuts -arrows- for cover -1-.
–  Swing cover -1- upwards as far as it will go.
 

Removing and installing earth wire with battery monitor control unit -J367-, vehicles with high-voltage system

–  Open cover -4- for negative battery terminal.
–  Unplug electrical connector -2- at battery monitor control unit -J367--3-.
–  Loosen nut -1- several turns, and disconnect battery terminal clamp of earth cable from battery negative terminal.
 

Removing and installing earth wire with battery monitor control unit -J367-, vehicles with high-voltage system

–  Unscrew nut -2- of earth wire -1-.
–  Press grommet in cover towards inside as far as it will go.
 

Removing and installing earth wire with battery monitor control unit -J367-, vehicles with high-voltage system

–  Guide earth wire -3- out of cover.
–  Remove battery terminal clamp -1- together with battery monitor control unit -J367--2- and earth wire -3-.
Installing
Install in the reverse order of removal, observing the following:
–  Reconnect battery -A- → Chapter.
–  Adapt battery monitor control unit -J367- → Chapter.
Specified torques
→ Chapter „Assembly overview – battery, vehicles with high-voltage system“
 

Removing and installing earth wire with battery monitor control unit -J367-, vehicles with high-voltage system

Adapting battery monitor control unit -J367-
After the installation of a new starter battery or a new battery monitor control unit -J367-, the battery monitor control unit -J367- must be adapted.
–  Connect vehicle diagnostic tester → Chapter.
–  Adapt battery monitor control unit -J367- → Vehicle diagnostic tester.
   
Removing and installing earth wire with battery monitor control unit -J367-, vehicles without high-voltage system
Special tools and workshop equipment required     Torque wrench -V.A.G 1331- Removin ...

Alternator
...

Other materials:

Removing and installing luggage compartment cover
Removing –  Open luggage compartment cover -1- completely. –  Fold down rear seat backrests. –  Push luggage compartment cover -1- in -direction of arrow A-. ...

Removing and installing protective cap
Special tools and workshop equipment required     Removal wedge -3409-   Thrust piece -T10502- for rear brake FNc-M38 (15”) ...

Connecting brake pedal to brake servo
–  Hold ball head of push rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. –  Check engagement by pulling briefly on brake pedal. ...

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