Volkswagen Golf Service & Repair Manual: Removing and installing decoupler pulley with freewheel
| There are different versions of decoupler pulleys with
freewheel. |
| Before removing the decoupler pulley with freewheel, it must
be determined which special tool must be used. |
Caution
| The length of the poly V-belt depends on the version
of decoupler pulley with freewheel installed. |
| Please check which type of the decoupled pulley with
freewheel is installed in order to ensure installation
of the correct poly V-belt. Refer to ETKA for proper
allocation of the poly V-belt. |
|
| Distinguishing between different versions of decoupler
pulleys with freewheel: |
| -A- decoupler pulley with
freewheel, small; use special tool T10474 |
|
|
|
| -B- decoupler pulley with
freewheel, large; use special tool 3400 |
 Note
| Poly V-belts used for large decoupler pulleys with freewheel
must be longer (due to larger diameter of the pulley), and vary
depending on the installation of an air conditioning system in
the vehicle. |
| Special tools and workshop equipment
required |
|
|
|
| Multipoint adapter -T10474- |
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|
| Multipoint adapter -3400- |
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|
| Torque wrench -V.A.G 1332- |
| Ratchet wrench bit, 8 mm hexagon or TORX T50 |
| – |
Remove alternator
→ Chapter. |
| – |
Clamp alternator in a vice at securing points. |
| – |
Remove protective cap, if fitted, from decoupler pulley with
freewheel. |
| – |
Insert multipoint adapter -T10474- or multipoint adapter
-3400--1- into pulley, and fit a
ring spanner. |
|
|
|
| – |
Insert suitable tool -2- into
alternator shaft. |
| – |
Turn alternator shaft clockwise to loosen it while
counterholding with ring spanner. |
| – |
Hold decoupler pulley with freewheel stationary with your
hand, and turn alternator shaft until decoupler pulley with
freewheel can be removed. |
| Install in the reverse order of removal, observing the
following: |
| Modify the torque wrench -V.A.G 1332- as follows to fit
decoupler pulley with freewheel: |
|
|
|
| – |
Release socket drive -1- and
pull off grip -2-. |
| – |
Turn torque wrench grip -2-
180° and reinsert socket drive. |
| – |
Set turning direction of torque wrench to anti-clockwise at
socket drive. |
| – |
First screw poly V-belt pulley with freewheel onto
alternator shaft by hand to stop. |
| – |
Insert multipoint adapter -T10474--1-
into decoupler pulley with freewheel, and fit a ring spanner. |
|
|
|
| – |
Insert suitable tool -2- into
alternator shaft. |
| – |
Turn alternator shaft anti-clockwise using torque wrench -V.A.G
1332--3- to tighten decoupler
pulley with freewheel. |
| – |
Tighten bolted connection to 80 Nm. |
|
|
|
Special tools and workshop equipment
required
Multipoint adapter -3400-
...
Special tools and workshop equipment
required
Offset screwdriver for slotted-head screws -VAS 6416-
...
Other materials:
Stowage compartment in the front centre console
Fig. 111 In the centre console: stowage
compartment
First read and observe the introductory information
and safety warnings To open, briefly press the cover of the stowage
compartment (arrow).
To close, push the stowage compartment cover down as far as it will go.
The stowage co ...
Removing and installing driver side footwell vents, LHD vehicles
Removing
Pyrotechnic components may trigger unintentionally.Risk of
injury.Discharge any static charge accumulated in your body by briefly
touching striker plate for door.
–
Remove driver side ...
Checking for leaks
Note
The average air pressure of the earth's atmosphere at sea
level is 1013 mbar and decreases steeply as the altitude
increases (approx. 100 mbar/1,000 m altitude). Local and time
fluctuations also influence vacuum generation.
...
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