Volkswagen Golf Service & Repair Manual: Removing and installing dash panel
| Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1783- |
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Remove centre console
→ Chapter. |
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Move front seats as far back as possible. |
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Disconnect battery earth cable
→ Electrical system; Rep. gr.27. |
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Remove driver side airbag
→ Chapter. |
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Remove steering wheel
→ Running gear, axles, steering; Rep. gr.48. |
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Remove steering column switch module
→ Electrical system; Rep. gr.94. |
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Remove light switch trim
→ Chapter. |
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Remove dash panel cover on driver side
→ Chapter. |
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Remove glove compartment
→ Chapter. |
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Remove centre vent
→ Chapter. |
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Remove dash panel insert
→ Electrical system; Rep. gr.90. |
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Remove trim for display unit for front information display
and operating unit control unit -J685-
→ Communication; Rep. gr.91. |
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Remove left and right trim for triangular window
→ Chapter. |
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If fitted, remove sunlight penetration photosensor -G107-
→ Heating, air conditioning; Rep. gr.87. |
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Disconnect connector for front passenger airbag
→ Chapter. |
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Unscrew bolt -2- securing dash panel
-1- to central tube on front passenger
side. |
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Unscrew bolts -3- securing dash panel
-1- to central tube in middle. |
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Unscrew bolts -4- and
-5- securing dash panel
-1- to central tube on right side. |
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Unscrew bolts -2-,
-3- and -4-
securing dash panel -1- to central tube on
left side. |
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Unscrew bolt -5- securing dash panel
-1- to central tube on driver side. |
| – |
Lift up dash panel -1- until locating
lugs on left and right -arrow B- are
released from mountings. |
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At the same time, pull dash panel -1-
out of mountings -2- in transitional area
to windscreen -arrow A-. |
Note
| The help of a second mechanic is required to remove the dash panel. |
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Remove dash panel -1- from dash panel
central tube -2-. |
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Disconnect connectors and lay wiring harnesses on dash panel to one
side. |
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Carefully remove dash panel from vehicle interior and place it on a
soft surface. |
Note
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Before installing, check all fasteners for damage and
renew if necessary. |
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When securing the dash panel, tighten bolts in
reverse order of removal. |
| Install in reverse order, but note the following: |
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Before installing dash panel, check whether mountings
-1- are firmly attached to body
-2-. |
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With the aid of a second mechanic position dash panel
-1- onto dash panel central tube
-2- so that a perfect fit is achieved. |
| – |
Insert dash panel -1- into mountings
-2- in transitional area to windscreen
-arrow A-. |
| – |
Insert locating lugs on left and right into mountings
-arrow B-. |
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→ Chapter „Assembly overview - dash panel“ |
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Special tools and workshop equipment
required
Removal wedge -3409
...
Special tools and workshop equipment
required
Front-end hook -3370
...
Other materials:
Changing bulbs in the tail light cluster in the body
Fig. 239 On the side of the luggage compartment:
removing the tail light cluster
Fig. 240 Tail light cluster in the body:
removing the bulb holder ①to ⑤: release tabs
First read and observe the introductory information
and safety warningsThe steps should only be carried out in the spe ...
Safety precautions when working on the cooling system
Risk of scalding by hot coolant
When the engine is warm, the cooling system is under pressure.
Danger of scalding due to steam and hot coolant.
–
Always wear safety gloves.
–
Always wear safety goggles.
– ...
Removing and installing plenum chamber cover
Removing
Note
The removal and installation procedures for the plenum chamber
covers may have to be modified slightly depending on model variants.
–
Remove wiper arms
→ Electrical system; Rep. gr.92.
†...
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Removing and installing dash panel insert trim
Removing and installing dash panel vents