Volkswagen Golf Service & Repair Manual: Removing and installing evaporator
 Note
| The illustration shows a left-hand drive vehicle. The
removal and installation procedure is identical for both
versions. |
| – |
Observe instructions when working on refrigerant circuit
→ Chapter. |
| – |
Remove heater and air conditioner unit
→ Chapter. |
|
|
|
| – |
Release retaining tabs -4- and
-5--arrows-. |
| – |
Detach the top part of the evaporator housing
-3- from the bottom part
-2-. |
|
|
|
| – |
Pull the evaporator -2- out of
the bottom part of the evaporator housing
-1-. |
| – |
Remove expansion valve
→ Chapter. |
| – |
Detach the seal/insulation -3-.
To do so, pull aside the movable part
-5--arrow-. |
| – |
Remove retaining plate -4- for
refrigerant lines. |
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
If the new evaporator is not equipped with an expansion
valve, the expansion valve from the old evaporator must be
installed
→ Chapter. |
Note
| Even minute leakage at the tongue-and-groove joint between
the top and bottom part of the evaporator housing can lead to
whistling noise as a result of escaping air. Therefore lightly
coat joints with silicone grease to fully seal the joints.
Silicone grease
→ Electronic Parts Catalogue. |
| Before inserting evaporator, check condensation drain and
clean if necessary. |
| Before inserting, clean evaporator housing and, if
necessary, evaporator. |
| → Chapter „Assembly overview - evaporator housing“ |
|
|
 |
Note
Leave the holders in the vehicle on removing the heater and
air conditioning unit. The illustration shows a left-hand drive
vehicle.
...
Removing
–
Remove baffle plate
→ Chapter.
–
Dis ...
Other materials:
Wheel change, installation requirements
Warming cold tyres to minimum installation temperature
Note
This instruction also applies to ultra-high performance
tyres (height/width ratio smaller than/same as 45 % and speed
symbol greater than/same as V).
...
Removing and installing inner door cover
Special tools and workshop equipment
required
Note
Removal and installation are described only for the left
cover. The right side is similar.
Removing
...
Introduction
This chapter contains information on the following subjects:
→ The dangers of assuming an incorrect sitting position
→ Correct sitting position
→ Mechanical controls on the front seat
→ Electrical controls on the front seats
→ Adjusting ...
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