Volkswagen Golf Service & Repair Manual: Removing and installing evaporator
 Note
| The illustration shows a left-hand drive vehicle. The
removal and installation procedure is identical for both
versions. |
| – |
Observe instructions when working on refrigerant circuit
→ Chapter. |
| – |
Remove heater and air conditioner unit
→ Chapter. |
|
|
|
| – |
Release retaining tabs -4- and
-5--arrows-. |
| – |
Detach the top part of the evaporator housing
-3- from the bottom part
-2-. |
|
|
|
| – |
Pull the evaporator -2- out of
the bottom part of the evaporator housing
-1-. |
| – |
Remove expansion valve
→ Chapter. |
| – |
Detach the seal/insulation -3-.
To do so, pull aside the movable part
-5--arrow-. |
| – |
Remove retaining plate -4- for
refrigerant lines. |
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
If the new evaporator is not equipped with an expansion
valve, the expansion valve from the old evaporator must be
installed
→ Chapter. |
Note
| Even minute leakage at the tongue-and-groove joint between
the top and bottom part of the evaporator housing can lead to
whistling noise as a result of escaping air. Therefore lightly
coat joints with silicone grease to fully seal the joints.
Silicone grease
→ Electronic Parts Catalogue. |
| Before inserting evaporator, check condensation drain and
clean if necessary. |
| Before inserting, clean evaporator housing and, if
necessary, evaporator. |
| → Chapter „Assembly overview - evaporator housing“ |
|
|
 |
Note
Leave the holders in the vehicle on removing the heater and
air conditioning unit. The illustration shows a left-hand drive
vehicle.
...
Removing
–
Remove baffle plate
→ Chapter.
–
Dis ...
Other materials:
Removing and installing windscreen washer fluid level sender
Special tools and workshop equipment
required
Drip tray
Note
Dependent on the equipment level, the windscreen washer
fluid level sender -G33- may either be renewed individually or
together with ...
Assembly overview - ignition system
1 -
Bolt
The specified torque influences the function of the knock sensor.
20 Nm
2 -
Knock sensor 1 -G61-
Removing and installing
→ Chapter
3 -
Spar ...
Assembly overview - side trim panel
Note
The illustration shows the side trim panel on the left side. The
right-hand side is similar (mirror image of left-hand side).
1 -
Side trim panel
Removing and installing
→ Chapter
2 -
Clip
...
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