Volkswagen Golf Service & Repair Manual: Removing and installing cylinder head
Special tools and workshop equipment
required |
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Note
Fit all heat shield sleeves in the same place when
installing. |
– |
Remove camshaft housing
→ Chapter. |
– |
Remove intake manifold
→ Chapter. |
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– |
Separate electrical connectors: |
1 - |
On oil pressure switch for reduced oil pressure -F378- |
2 - |
On fuel pressure sender -G247- |
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– |
Unscrew bolt -2- and remove
screw-type clip. |
– |
Remove bolt -1- and nuts
-arrows- and tie up catalytic
converter. |
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– |
Unscrew bolts -arrows- and
remove heat shield for right drive shaft. |
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– |
Remove heat-shield sleeve. |
– |
Disconnect electrical connector
-arrow- on oil pressure switch -F1-. |
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– |
Unscrew bolts -arrows- and
detach oil supply pipe -1- and oil
return pipe -2-. |
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– |
Separate electrical connectors: |
1 - |
For coolant temperature sender -G62- |
2 - |
For charge pressure positioner -V465- |
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– |
Unscrew bolt -1- from engine
support. |
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– |
Fit cylinder head gasket -1-. |
Note centring pins in cylinder block
-arrows-. |
Check installation position of cylinder head gasket.
Characteristic: the part number should be legible from the inlet
side. |
– |
If crankshaft is turned in the meantime, position piston of
No. 1 cylinder at TDC and turn crankshaft back slightly. |
– |
Insert cylinder head bolts and hand-tighten. |
– |
Tighten bolts for cylinder head
→ Fig.. |
Note
After repair work it is not necessary to retighten the
cylinder head bolts. |
Further installation steps are carried out in the reverse
order; note the following: |
– |
Install camshaft housing
→ Chapter. |
– |
Install intake manifold
→ Chapter. |
– |
Change engine oil
→ Booklet. |
– |
Replenish coolant
→ Chapter. |
→ Fig. „“Engine support - specified torque and installation
sequence”“ |
→ Chapter „Assembly overview - cylinder head“ |
→ Chapter „Assembly overview - turbocharger“ |
→ Fig. „“Installing catalytic converter - tightening torque and
sequence”“ |
→ Running gear, axels, steering; Rep. gr.40 |
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1 -
Bolt
Specified torque and tightening sequence
→ Fig.
2 -
Inlet camshaft control valve 1 -N205-
...
Removing
–
Remove coolant pump
→ Chapter.
–
Remove air filter housing
→&nbs ...
Other materials:
Removing and installing wheel bearing unit, torsion beam axle
Special tools and workshop equipment required
Fitting sleeve -3241/4-
Hub grease cap puller -VW 637/2-
Torque wrench -V.A.G 1332-
Tool insert -T10162 A-
Torque wrench -V.A.G 1410-
...
Locking and unlocking the driver door manually
Fig. 209 Door handle on the driver door:
covered lock cylinder
First read and observe the introductory information
and safety warningsIf locked manually, all doors are locked. If unlocked
manually, only the driver door is unlocked. Observe information on the anti-theft
alarm .
Fold th ...
Introduction
This chapter contains information on the following subjects:
→ Centre cover
→ Wheel cover
→ Wheel bolt caps
Additional information and warnings:
Cleaning and caring for the vehicle exterior
Vehicle toolkit
Changing a wheel
Breakdown set
WARN ...
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