VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Removing
–  Remove driver side knee airbag → General body repairs, interior; Rep. gr.69.
–  Remove left centre console trim in footwell → General body repairs, interior; Rep. gr.68.
Pyrotechnic components may trigger unintentionally.Risk of injury.Discharge any static charge accumulated in your body by briefly touching striker plate for door.
   
–  Loosen nut -3- and remove earth wire -4-.
Risk of burns on metal surfaces of auxiliary air heater element. The heater elements may become very hot.Risk of burns to the skin.Always wear safety gloves.Never touch the metal surfaces of the heater element.
–  Separate electrical connector -2- by sliding locking element -5- upwards and pressing catch inwards.
–  Unscrew bolts -arrows-.
–  Pull auxiliary air heater element -Z35- with auxiliary air heater control unit -J604--1- towards left out of heater and air conditioning unit -6-.
Installing
  Note
Ensure that the earth wire is in proper position and bolted on correctly.
Install in reverse order.
Specified torques
→ Chapter „Assembly overview - heater and air conditioning unit“
 

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles
Checking Special tools and workshop equipment required Vehicle diagnostic tester with current probe 100 A -VAS 505 ...

Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles
Removing –  Remove centre console → General body repairs, interior; Rep. gr.68. –  R ...

Other materials:

Changing bulbs in xenon headlights
Fig. 235 In the engine compartment: ① cover in left-hand xenon headlight, ② cornering light, ③ turn signal, ④ side light and daytime running light First read and observe the introductory information and safety warningsThe front headlight does not need to be removed when changing bu ...

Displays
Fig. 13 A: bonnet open, B: tailgate open, C: front left door open, D: right rear door open (only in four-door vehicles) First read and observe the introductory information and safety warnings The types of information displayed in the instrument cluster   vary according to the vehicle ...

Vehicles with torsion beam axle
The connecting pipe can be cut through at the cutting point in order to renew the centre and rear silencers separately. Cutting point is marked by an indentation on circumference of exhaust pipe. Special tools and ...

© 2016-2022 Copyright www.vwgolf.org