VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Removing
–  Remove driver side knee airbag → General body repairs, interior; Rep. gr.69.
–  Remove left centre console trim in footwell → General body repairs, interior; Rep. gr.68.
Pyrotechnic components may trigger unintentionally.Risk of injury.Discharge any static charge accumulated in your body by briefly touching striker plate for door.
   
–  Loosen nut -3- and remove earth wire -4-.
Risk of burns on metal surfaces of auxiliary air heater element. The heater elements may become very hot.Risk of burns to the skin.Always wear safety gloves.Never touch the metal surfaces of the heater element.
–  Separate electrical connector -2- by sliding locking element -5- upwards and pressing catch inwards.
–  Unscrew bolts -arrows-.
–  Pull auxiliary air heater element -Z35- with auxiliary air heater control unit -J604--1- towards left out of heater and air conditioning unit -6-.
Installing
  Note
Ensure that the earth wire is in proper position and bolted on correctly.
Install in reverse order.
Specified torques
→ Chapter „Assembly overview - heater and air conditioning unit“
 

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles
Checking Special tools and workshop equipment required Vehicle diagnostic tester with current probe 100 A -VAS 505 ...

Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles
Removing –  Remove centre console → General body repairs, interior; Rep. gr.68. –  R ...

Other materials:

General information
Repair instructions for repair work on ABS The ABS brake system is divided diagonally. The servo-assistance is effected pneumatically by the vacuum brake servo unit. Vehicles with ABS are not fitted with a mechanical bra ...

Removing and installing door handle
  Note Removal and installation are described only for the right door handle. The right side is similar. Removing     General information and work instructions for the door handle ke ...

Assembly overview - drive shaft, constant velocity joint VL100
1 -  Outer constant velocity joint Renew only as complete unit Removing → Anchor. Installing: drive onto shaft to stop using plastic hammer Checking → Chapter 2&nb ...

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