Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Removing

–	Remove driver side knee airbag → General body repairs, interior; Rep. gr.69.

–	Remove left centre console trim in footwell → General body repairs, interior; Rep. gr.68.

Pyrotechnic components may trigger unintentionally.Risk of injury.Discharge any static charge accumulated in your body by briefly touching striker plate for door.

–	Loosen nut -3- and remove earth wire -4-.

Risk of burns on metal surfaces of auxiliary air heater element. The heater elements may become very hot.Risk of burns to the skin.Always wear safety gloves.Never touch the metal surfaces of the heater element.

–	Separate electrical connector -2- by sliding locking element -5- upwards and pressing catch inwards.

–	Unscrew bolts -arrows-.

–	Pull auxiliary air heater element -Z35- with auxiliary air heater control unit -J604--1- towards left out of heater and air conditioning unit -6-.

Installing

Note

Ensure that the earth wire is in proper position and bolted on correctly.

Install in reverse order.

Specified torques

→ Chapter „Assembly overview - heater and air conditioning unit“

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Checking Special tools and workshop equipment required Vehicle diagnostic tester with current probe 100 A -VAS 505 ...

Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Removing – Remove centre console → General body repairs, interior; Rep. gr.68. – R ...

Other materials:

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Fig. 41 There must be a distance of at least 25 cm between the driver and the steering wheel The distance to the dash panel must be at least 10 cm in the knee area Fig. 42 Correct seat belt routing and head restraint adjustment First read and observe the introductory information and safe ...

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