Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element -Z35- with auxiliary
air heater control unit -J604-, LHD vehicles
| – |
Remove driver side knee airbag
→ General body repairs, interior; Rep. gr.69. |
| – |
Remove left centre console trim in footwell
→ General body repairs, interior; Rep. gr.68. |
Pyrotechnic components may trigger unintentionally.Risk of
injury.Discharge any static charge accumulated in your body by briefly
touching striker plate for door. |
|
|
| – |
Loosen nut -3- and remove earth
wire -4-. |
Risk of burns on metal surfaces of auxiliary air heater element. The
heater elements may become very hot.Risk of burns to the skin.Always
wear safety gloves.Never touch the metal surfaces of the heater element.
| – |
Separate electrical connector -2-
by sliding locking element -5-
upwards and pressing catch inwards. |
| – |
Unscrew bolts -arrows-. |
| – |
Pull auxiliary air heater element -Z35- with auxiliary air
heater control unit -J604--1-
towards left out of heater and air conditioning unit
-6-. |
 Note
| Ensure that the earth wire is in proper position and bolted
on correctly. |
| Install in reverse order. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
|
|
|
Checking
Special tools and workshop equipment
required
Vehicle diagnostic tester with current probe 100 A -VAS
505 ...
Removing
–
Remove centre console
→ General body repairs, interior; Rep. gr.68.
–
R ...
Other materials:
Sprayable sealant
Designation:
Sprayable sealant -D 476 KD1 M2-, grey
Sprayable sealant -D 476 KD2 M2-, black
Issued 08.2012
Product description
Sprayable sealant -D 476 ...
Checking radial and lateral run-out on wheel rim
–
Attach rim to wheel balancing machine.
–
Use the centring system for wheel balancing machines -VAS
5271-.
–
Preload tyre gauge approx. 2 mm.
–
Tu ...
Removing and installing windscreen washer pump
Special tools and workshop equipment
required
Drip tray
Removing
–
Remove front left wheel housing liner
→ General body repairs, exterior; Rep. gr.66.
...
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Checking auxiliary air heater element - Z35- with auxiliary air heater
control unit - J604-, RHD vehicles
Removing and installing auxiliary air heater element - Z35- with auxiliary
air heater control unit - J604-, RHD vehicles