VW Golf manuals

Volkswagen Golf Service & Repair Manual: Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Technical data / Disposal / Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

–  Clamp gas-filled shock absorber vertically in vice.
  WARNING
Safety goggles must be worn when drilling.
–  Drill a 3 mm hole -A- through outer tube of shock absorber.
  Note
Gas escapes upon penetration.
–  Continue drilling until the inner tube has been penetrated (approx. 25 mm deep).
–  Drill a 6 mm hole -B- through outer and inner tube of shock absorber.
–  Hold shock absorber over an oil drip tray. Move the piston rod back and forth over its full extension until no further oil escapes.
 

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Releasing gas and draining front gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice, with piston rod pointing downwards.   WARNING Safet ...

Releasing gas and draining rear gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice.   WARNING Safety goggles must be worn when drilling. ...

Other materials:

General safety regulations
To prevent personal injury and material damage to the vehicle, observe the following:   WARNING Risk of injury and accident by accidental engagement of gear while engine is running. ...

Removing and installing insulation
Removing     –  Lever retaining clips -2- out of bonnet -3- using removal lever -80-200-. –  Pull insulation -1- out of elongated holes -arrows-.   Inst ...

O-ring
Use only O-rings that are resistant to refrigerant R134a and related refrigerant oils. O-rings are no longer colour-coded. Coloured and black O-rings are used. Check that the O-rings used have the correct internal diameters. ...

© 2016-2025 Copyright www.vwgolf.org