VW Golf manuals

Volkswagen Golf Service & Repair Manual: Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Technical data / Disposal / Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

–  Clamp gas-filled shock absorber vertically in vice.
  WARNING
Safety goggles must be worn when drilling.
–  Drill a 3 mm hole -A- through outer tube of shock absorber.
  Note
Gas escapes upon penetration.
–  Continue drilling until the inner tube has been penetrated (approx. 25 mm deep).
–  Drill a 6 mm hole -B- through outer and inner tube of shock absorber.
–  Hold shock absorber over an oil drip tray. Move the piston rod back and forth over its full extension until no further oil escapes.
 

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Releasing gas and draining front gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice, with piston rod pointing downwards.   WARNING Safet ...

Releasing gas and draining rear gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice.   WARNING Safety goggles must be worn when drilling. ...

Other materials:

Removing and installing air distribution flap control motor -V428-, RHD vehicles
Special tools and workshop equipment required Vehicle diagnostic tester First carry out the following work: –  Switch off all electrical consumers. –  ...

Safety precautions when working on the cooling system
Risk of scalding by hot coolant When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. –  Always wear safety gloves. –  Always wear safety goggles. –  ...

Removing and installing front 3-point seat belt, 2-door model
Removing   WARNING    Observe safety instructions for pyrotechnic components → Chapter.   Observe disposal regulations ...

© 2016-2026 Copyright www.vwgolf.org