VW Golf manuals

Volkswagen Golf Service & Repair Manual: Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Technical data / Disposal / Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

–  Clamp gas-filled shock absorber vertically in vice.
  WARNING
Safety goggles must be worn when drilling.
–  Drill a 3 mm hole -A- through outer tube of shock absorber.
  Note
Gas escapes upon penetration.
–  Continue drilling until the inner tube has been penetrated (approx. 25 mm deep).
–  Drill a 6 mm hole -B- through outer and inner tube of shock absorber.
–  Hold shock absorber over an oil drip tray. Move the piston rod back and forth over its full extension until no further oil escapes.
 

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Releasing gas and draining front gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice, with piston rod pointing downwards.   WARNING Safet ...

Releasing gas and draining rear gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice.   WARNING Safety goggles must be worn when drilling. ...

Other materials:

Assembly overview - towing bracket
  Note   Minor differences will be encountered on removal and installation, depending on version.   The specified torques refer only to factory-installed towing brackets.   Request torque spe ...

Underseal
First read and observe the introductory information and safety warnings The underside of the vehicle is coated to protect it from corrosion and damage. The protective coating on the underside of the vehicle could be damaged when driving. Volkswagen therefore recommends that the protective ...

Assembly overview - control unit and hydraulic unit, RHD vehicles
1 -  Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. Identification: 6 mm in diameter and union nut with thread M 12 x 1 Repairing brake lines → Chapter ...

© 2016-2026 Copyright www.vwgolf.org