Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element - Z35- with auxiliary
air heater control unit - J604-, RHD vehicles
| – |
Remove centre console
→ General body repairs, interior; Rep. gr.68. |
| – |
Remove glove compartment
→ General body repairs, interior; Rep. gr.68. |
| – |
Detach dash board in vicinity of glove compartment far
enough that dash board can be pulled away sufficiently to pull
out auxiliary air heater element - Z35-. |
Pyrotechnic components may trigger unintentionally.Risk of
injury.Discharge any static charge accumulated in your body by briefly
touching striker plate for door. |
|
|
| – |
Loosen nut -3- and remove earth
wire -4-. |
Risk of burns on metal surfaces of auxiliary air heater element. The
heater elements may become very hot.Risk of burns to the skin.Always
wear safety gloves.Never touch the metal surfaces of the heater element.
| – |
Separate electrical connector -2-
by sliding locking element -5-
upwards and pressing catch inwards. |
| – |
Unscrew bolts -arrows-. |
| – |
Pull auxiliary air heater element -Z35- with auxiliary air
heater control unit -J604--1-
leftwards out of heater and air conditioning unit
-6-. |
 Note
| Ensure that the earth wire is in proper position and bolted
on correctly. |
| Install in reverse order. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Centre console; Assembly overview - centre console
→ General body repairs, interior; Rep. gr.68 |
| Compartments/covers; Assembly overview - glove compartment
→ General body repairs, interior; Rep. gr.68. |
|
|
 |
Removing
–
Remove driver side knee airbag
→ General body repairs, interior; Rep. gr.69.
– ...
Special tools and workshop equipment
required
Drip tray for workshop hoist -VAS 6208-
& ...
Other materials:
Removing and installing front body acceleration senders -G341-/-G342-
Special tools and workshop equipment
required
Torque wrench -V.A.G 1410-
Removing
–
Pull seal off entire length of plenum chamber cover.
...
Checking adjustment of assembly mountings (engine and gearbox mountings)
Procedure
The following specifications must be obtained:
There must be a distance of -a-
= 10 mm between engine support -2-
and engine mounting -1-.
...
Fuse table
Fig. 230 In the dash panel: fuse layout
First read and observe the introductory information
and safety warningsThe table shows the fuse locations for the items of electrical
equipment which are most relevant to the customer. The left column contains the
location, the other columns contain t ...
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Removing and installing auxiliary air heater element -Z35- with auxiliary
air heater control unit -J604-, LHD vehicles
Removing and installing Valeo heat exchanger, LHD vehicles