Volkswagen Golf Service & Repair Manual: Removing and installing alternator, vehicles with 2.0 l TSI engine
| Special tools and workshop equipment
required |
|
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| Torque wrench -V.A.G 1331- |
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| Engine bung set -VAS 6122- |
| – |
With ignition switched off, disconnect earth cable from
battery -A-
→ Chapter. |
| – |
Remove radiator cowl
→ Rep. gr.19. |
| – |
Remove poly V-belt
→ Rep. gr.13. |
|
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|
| – |
Unscrew bolts -1- and
-2-. |
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| – |
Release hose clips -1- and
-2-, and remove air intake hose. |
| – |
Seal open lines and connections with suitable plugs from
engine bung set -VAS 6122-. |
|
|
|
| – |
Lay coolant hose -3- to one
side. |
| – |
Disconnect electrical connector -1-. |
| – |
Remove air pipe (right-side). |
| Vehicles with air conditioner |
Caution
| Risk of damage to air conditioner compressor,
refrigerant lines and refrigerant hoses: |
| Make sure refrigerant lines and hoses are not
excessively stretched, kinked or bent. |
|
| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning system; Rep. gr.87. |
| – |
Secure air conditioner compressor to lock carrier so that
refrigerant lines are not under tension. |
| Continued for all vehicles |
|
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|
| – |
Move electrical wiring harness clear
-arrow-. |
| – |
Unscrew bolts -5- and
-6-, and move alternator -C--4-
towards front. |
| – |
Disconnect electrical connector -3-. |
| – |
Unscrew nut and remove terminal 30/B+
-1-. |
| – |
Remove alternator -C--4-
downwards (towards centre of vehicle). |
| Install in the reverse order of removal, observing the
following: |
| – |
Reconnect battery -A-
→ Chapter. |
| – |
Always start engine and check belt running after completing
work. |
| → Chapter „Assembly overview - alternator“ |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Removin ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Fastening and unfastening seat belts
Fig. 64 Inserting the seat belt latch plate
into the buckle
Fig. 65 Removing the latch plate from the
buckle
First read and observe the introductory information
and safety warnings During an accident or braking manoeuvre, correctly worn
seat belts hold the vehicle occupants in position ...
Removing and installing telephone microphone -R38-
Removing
–
Switch off ignition and all electrical consumers, and remove
ignition key.
–
Removing front interior light -W1-
→ Electrical system; Rep. gr.96.
&nbs ...
Priming plastic materials
Adhesion promoter (transparent)
Designation:
Adhesion promoter -ALO 822 000 10- (transparent)
Issued 06/2011
Product description
This transparent adhe ...
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