Volkswagen Golf Service & Repair Manual: Removing and installing alternator, vehicles with 2.0 l TSI engine
| Special tools and workshop equipment
required |
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| Torque wrench -V.A.G 1331- |
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| Engine bung set -VAS 6122- |
| – |
With ignition switched off, disconnect earth cable from
battery -A-
→ Chapter. |
| – |
Remove radiator cowl
→ Rep. gr.19. |
| – |
Remove poly V-belt
→ Rep. gr.13. |
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| – |
Unscrew bolts -1- and
-2-. |
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| – |
Release hose clips -1- and
-2-, and remove air intake hose. |
| – |
Seal open lines and connections with suitable plugs from
engine bung set -VAS 6122-. |
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| – |
Lay coolant hose -3- to one
side. |
| – |
Disconnect electrical connector -1-. |
| – |
Remove air pipe (right-side). |
| Vehicles with air conditioner |
Caution
| Risk of damage to air conditioner compressor,
refrigerant lines and refrigerant hoses: |
| Make sure refrigerant lines and hoses are not
excessively stretched, kinked or bent. |
|
| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning system; Rep. gr.87. |
| – |
Secure air conditioner compressor to lock carrier so that
refrigerant lines are not under tension. |
| Continued for all vehicles |
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| – |
Move electrical wiring harness clear
-arrow-. |
| – |
Unscrew bolts -5- and
-6-, and move alternator -C--4-
towards front. |
| – |
Disconnect electrical connector -3-. |
| – |
Unscrew nut and remove terminal 30/B+
-1-. |
| – |
Remove alternator -C--4-
downwards (towards centre of vehicle). |
| Install in the reverse order of removal, observing the
following: |
| – |
Reconnect battery -A-
→ Chapter. |
| – |
Always start engine and check belt running after completing
work. |
| → Chapter „Assembly overview - alternator“ |
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Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Removin ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Contents of the breakdown set
Fig. 227 The breakdown set
First read and observe the introductory information
and safety warningsThe breakdown set may be located in various places in
the vehicle, e.g. in the side stowage area of the luggage compartment or under the
floor covering in the variable luggage compartment. It in ...
Adjusting wiper arms
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Note
If it is necessary for the wiper motor to run during the
working procedure, ...
Assembly overview - wheel housing trim, estate
Note
The illustration shows the wheel housing trim on the left side.
The right-hand side is similar (mirror image of left-hand side).
I: Vehicles without side padding
II: Vehicles with side padding
1 -
Wheel housing tri ...
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Removing and installing alternator, vehicles with TDI engine