Volkswagen Golf Service & Repair Manual: Removing and installing alternator, vehicles with 2.0 l TSI engine
| Special tools and workshop equipment
required |
|
|
|
| Torque wrench -V.A.G 1331- |
|
|
|
| Engine bung set -VAS 6122- |
| – |
With ignition switched off, disconnect earth cable from
battery -A-
→ Chapter. |
| – |
Remove radiator cowl
→ Rep. gr.19. |
| – |
Remove poly V-belt
→ Rep. gr.13. |
|
|
|
| – |
Unscrew bolts -1- and
-2-. |
|
|
|
| – |
Release hose clips -1- and
-2-, and remove air intake hose. |
| – |
Seal open lines and connections with suitable plugs from
engine bung set -VAS 6122-. |
|
|
|
| – |
Lay coolant hose -3- to one
side. |
| – |
Disconnect electrical connector -1-. |
| – |
Remove air pipe (right-side). |
| Vehicles with air conditioner |
Caution
| Risk of damage to air conditioner compressor,
refrigerant lines and refrigerant hoses: |
| Make sure refrigerant lines and hoses are not
excessively stretched, kinked or bent. |
|
| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning system; Rep. gr.87. |
| – |
Secure air conditioner compressor to lock carrier so that
refrigerant lines are not under tension. |
| Continued for all vehicles |
|
|
|
| – |
Move electrical wiring harness clear
-arrow-. |
| – |
Unscrew bolts -5- and
-6-, and move alternator -C--4-
towards front. |
| – |
Disconnect electrical connector -3-. |
| – |
Unscrew nut and remove terminal 30/B+
-1-. |
| – |
Remove alternator -C--4-
downwards (towards centre of vehicle). |
| Install in the reverse order of removal, observing the
following: |
| – |
Reconnect battery -A-
→ Chapter. |
| – |
Always start engine and check belt running after completing
work. |
| → Chapter „Assembly overview - alternator“ |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Removin ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Checking holding pressure
Special tools and workshop equipment required
Pressure tester -VAS 6550-
Removal wedge -3409-
Connector cable -VAS 6550/3-3-
Connector cable -VAS 6550/3-4-
Vehicle diagnostic tester
...
Removing and installing inner door handle
The inner door handle is clipped into trim panel.
Note
Removal and installation are described for the trim panel
on driver side. Follow same instructions for the front passenger
side as appropriate.
Removi ...
Assembly overview - engine oil cooler
1 -
Engine oil cooler
See note
→ Chapter
Removing and installing
→ Chapter
Change coolant after renewing.
2 -
Bolt
Renew
8 Nm& ...
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