Volkswagen Golf Service & Repair Manual: Removing and installing alternator, vehicles with 2.0 l TSI engine
Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331- |
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Engine bung set -VAS 6122- |
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With ignition switched off, disconnect earth cable from
battery -A-
→ Chapter. |
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Remove radiator cowl
→ Rep. gr.19. |
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Remove poly V-belt
→ Rep. gr.13. |
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Unscrew bolts -1- and
-2-. |
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Release hose clips -1- and
-2-, and remove air intake hose. |
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Seal open lines and connections with suitable plugs from
engine bung set -VAS 6122-. |
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Lay coolant hose -3- to one
side. |
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Disconnect electrical connector -1-. |
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Remove air pipe (right-side). |
Vehicles with air conditioner |
Caution
Risk of damage to air conditioner compressor,
refrigerant lines and refrigerant hoses: |
Make sure refrigerant lines and hoses are not
excessively stretched, kinked or bent. |
|
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Remove air conditioner compressor from bracket
→ Heating, air conditioning system; Rep. gr.87. |
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Secure air conditioner compressor to lock carrier so that
refrigerant lines are not under tension. |
Continued for all vehicles |
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Move electrical wiring harness clear
-arrow-. |
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Unscrew bolts -5- and
-6-, and move alternator -C--4-
towards front. |
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Disconnect electrical connector -3-. |
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Unscrew nut and remove terminal 30/B+
-1-. |
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Remove alternator -C--4-
downwards (towards centre of vehicle). |
Install in the reverse order of removal, observing the
following: |
– |
Reconnect battery -A-
→ Chapter. |
– |
Always start engine and check belt running after completing
work. |
→ Chapter „Assembly overview - alternator“ |
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Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Removin ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Vibration control system
Using the vibration control system -VAS 6230 A- you can
perform more functions than just stationary balancing.
A special feature of this system is the testing of the
radial force of the wheel and tyre while rolling.
A ro ...
Removing and installing headlight range control regulator -E102-
Note
The removal and installation procedures are described for
LHD vehicles. Removal and installation for RHD vehicles are
similar.
Removing
–
Remove rotary light switch -EX1-
→&n ...
Assembly overview - tail lights in vehicle body, with bulbs
1 -
Left tail light -MX3-/right tail light -MX4-
Tail light in body
Removing and installing
→ Chapter
2 -
Brake and tail light bulb
Left brake and tail light bulb -M21-
...
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