VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing air intake duct

  Note
The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions.
   
Removing
–  Remove dash panel central tube → General body repairs, interior; Rep. gr.70.
–  Remove dust and pollen filter → Chapter.
–  Disconnect electrical connector -4- and lay wiring harness to one side.
–  Loosen heater and air conditioning unit and pull it slightly towards front.
–  Remove bolts -2-.
–  Release retaining tab -1--arrow A-.
–  Swivel the air intake housing -3- upwards -arrow B- and disengage.
Installing
Install in reverse order.
Specified torques
→ Chapter „Assembly overview - add-on parts of heater and air conditioning unit and of air intake box“
 

Removing and installing air intake duct

Removing and installing fresh air intake, RHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Removing and installing driver side footwell vents, LHD vehicles
Removing Pyrotechnic components may trigger unintentionally.Risk of injury.Discharge any static charge accumulated in your body by briefly touching striker pl ...

Other materials:

2-pack fine filler
Designation:   2-pack fine filler -LSP 784 002 A2- Issued 06/2011 Product description The 2-pack fine filler is a very fine, thixotropic polyester filler. ...

Working with the air conditioner service station
  Caution If there is evidence to suggest that chemical substances have been added in the vehicle to seal leaks, do not connect the air conditioner service station and do not extract the refrigerant. ...

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with four-wheel drive
1 -  Fuel pump control unit -J538- Check with → Vehicle diagnostic tester Removing and installing → Chapter 2 -  Electrical connector For fuel pump control unit -J538- ...

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