VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, RHD vehicles

Removing
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove cover for fresh air intake → Chapter.
–  Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.
   
–  Remove nuts -arrows-.
–  Remove fresh air intake -1- from plenum chamber.
Installing
Install in reverse order.
Assembly sequence:
–  Align air intake grille on metal collar.
–  Hold air intake grille and screw on outer nut half-way onto welded stud.
–  Screw on nut on opposite side.
–  Tighten outer nut.
–  Tighten centre nut.
  Note
The seal -2- must be properly seated on air intake grille.
Water may enter the fresh air intake if the grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.
Specified torques:
 

Removing and installing fresh air intake, RHD vehicles

Component Specified torque
Nut 3 Nm
Removing and installing fresh air intake, LHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Removing and installing air intake duct
  Note The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions.   ...

Other materials:

Lowering rear axle, multi-link suspension, front-wheel drive, except for e-Golf
Special tools and workshop equipment required Assembly tool -3301- Assembly tool -3346- Torque wrench -V.A.G 1332- Engine and gearbox jack -V.A.G 1383 A-   Lower subframe ...

Introduction
This chapter contains information on the following subjects:  → Notes on tow-starting  → Notes on towing  → Fitting the front towing eye  → Fitting the rear towing eye  → Driving notes on towing Observe any legal requirements when towing or tow-starting. ...

Moving wipers to service position
  Caution Risk of damaging the bonnet when moving wipers back into the park position. Do not manoeuvre the vehicle with wiper arms folded out. ...

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