Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, RHD vehicles

Removing

–	Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.

–	Remove cover for fresh air intake → Chapter.

–	Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.

–	Remove nuts -arrows-.

–	Remove fresh air intake -1- from plenum chamber.

Installing

Install in reverse order.

Assembly sequence:

–	Align air intake grille on metal collar.

–	Hold air intake grille and screw on outer nut half-way onto welded stud.

–	Screw on nut on opposite side.

–	Tighten outer nut.

–	Tighten centre nut.

Note

The seal -2- must be properly seated on air intake grille.

Water may enter the fresh air intake if the grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.

Specified torques:

Removing and installing fresh air intake, RHD vehicles

Component	Specified torque
Nut	3 Nm

Removing and installing fresh air intake, LHD vehicles

Removing – Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. – ...

Removing and installing air intake duct

Note The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions. ...

Other materials:

Switch off the Adaptive Cruise Control (ACC) temporarily in the following situations
First read and observe the introductory information and safety warnings The Adaptive Cruise Control (ACC) should be switched off in the following situations due to system limitations : When turning off roads, driving around roundabouts, narrow curves, joining motorways, exiting from ...

Moving wipers to service position
Caution Risk of damaging the bonnet when moving wipers back into the park position. Do not manoeuvre the vehicle with wiper arms folded out. ...

Removing and installing manually operated or automatic anti-dazzle interior mirror, with rain and light sensor -G397- and without front camera for driver assist systems -R242-
Removing – Swing interior mirror downwards by approx. 25° as far as stop. – Pull rear cover -2- downwards -arrow- while simultaneously releasing catches -1- using a screwdriver. ...