VW Golf manuals

Volkswagen Golf Service & Repair Manual: Pre-treatment of bonded surfaces when renewing laser-welded roofs

Volkswagen Golf Service & Repair Manual / General information, paint / General notes / Pre-treatment of bonded surfaces when renewing laser-welded roofs

Using P180-grade sandpaper, dry-sand cathodic dip primer on bonding surface for roof → Item down to bare metal.
 

Pre-treatment of bonded surfaces when renewing laser-welded roofs

–  Using P180-grade sandpaper, dry-sand bonding surface for roof pillars → Item down to bare metal.
  Note
Prime any bare metal surfaces outside the bonding surface → Item using 2-pack wash primer -LHV 043 000 A2-, and then apply 2-pack HS Performance surfacer.
–  Clean bonding area using silicon remover.
–  Renew roof → Body - centre, roof, frame; Rep. gr.51.
 

Pre-treatment of bonded surfaces when renewing laser-welded roofs

Pre-treatment of bonded surfaces when renewing laser-welded roofs

1 -  2-pack glass adhesive
2 -  Roof
3 -  Glass and paint primer
4 -  2-pack body adhesive
5 -  Roof pillar/side panel
6 -  Area sanded down to bare metal
Instructions for work on underbody and stone chip protection
  Note   The structure of the underbody and stone chip protection is to be reconstructed to conform to the original condition in appearance an ...

Corrosion protection measures for wing surface in contact with wheel housing liner
  Note   The corrosion protection measure is to be carried out in the groove of the wing of all new replacement parts which have not had the additional sealant applied ...

Other materials:

Assembly overview - automatic anti-dazzle interior mirror, with rain and light sensor -G397- and front camera for driver assist systems -R242-
1 -  Front cover For mirror base 2 -  Retaining plate For interior mirror Bonded to windscreen 3 -  Rear cover For mirror base 4 -  Interior mirror Removing and instal ...

Repairing threaded connections
Special tools and workshop equipment required     VAG 1331   Note The use of penetrating fluid, contact spray or grease etc. is prohibited since the missing ad ...

Hydraulic system
General notes on brake fluid Only use new brake fluid conforming to VW standard (VW 501 14).   Note Brake fluid is poisonous. Also due to its corrosive effect brake fluid must not come into c ...

© 2016-2026 Copyright www.vwgolf.org