Volkswagen Golf Service & Repair Manual: Pre-treatment of bonded surfaces when renewing laser-welded roofs
| Using P180-grade sandpaper, dry-sand cathodic dip primer on
bonding surface for roof
→ Item down to bare metal. |
|
|
|
| – |
Using P180-grade sandpaper, dry-sand bonding surface for
roof pillars
→ Item down to bare metal. |
 Note
| Prime any bare metal surfaces outside the bonding surface
→ Item using 2-pack wash primer -LHV 043 000 A2-, and
then apply 2-pack HS Performance surfacer. |
| – |
Clean bonding area using silicon remover. |
| – |
Renew roof
→ Body - centre, roof, frame; Rep. gr.51. |
|
|
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| 1 - |
2-pack glass adhesive |
| 3 - |
Glass and paint primer |
| 5 - |
Roof pillar/side panel |
| 6 - |
Area sanded down to bare metal |
Note
The structure of the underbody and stone chip protection is
to be reconstructed to conform to the original condition in
appearance an ...
Note
The corrosion protection measure is to be carried out in the groove
of the wing of all new replacement parts which have not had the
additional sealant applied ...
Other materials:
EU general type approval number, sales type and sales or trade designation
The designations below are only applicable for VW vehicles
Since 1.1.1998, all passenger cars licensed within the European
Union must have a type approval corresponding to EU guidelines. Vehicles
licensed for road use with single-vehicle approval according to § 21
St ...
Assembly overview - toothed belt cover
1 -
Lower toothed belt guard
2 -
Bolt
8 Nm
3 -
Engine support
Specified torque and tightening sequence
→ Fig.
4 -
Bolt
Sp ...
2-pack HS Vario clear coat
Designation:
2-pack HS Vario clear coat -L2K 769 K01 A5-
Issued 06.2013
Product description
2-pack HS Vario clear coat is a VOC compliant (VOC content <
420 g/l), high-gra ...
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Instructions for work on underbody and stone chip protection
Corrosion protection measures for wing surface in contact with wheel housing
liner