Volkswagen Golf Service & Repair Manual: Pre-treatment of bonded surfaces when renewing laser-welded roofs
| Using P180-grade sandpaper, dry-sand cathodic dip primer on
bonding surface for roof
→ Item down to bare metal. |
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|
| – |
Using P180-grade sandpaper, dry-sand bonding surface for
roof pillars
→ Item down to bare metal. |
 Note
| Prime any bare metal surfaces outside the bonding surface
→ Item using 2-pack wash primer -LHV 043 000 A2-, and
then apply 2-pack HS Performance surfacer. |
| – |
Clean bonding area using silicon remover. |
| – |
Renew roof
→ Body - centre, roof, frame; Rep. gr.51. |
|
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| 1 - |
2-pack glass adhesive |
| 3 - |
Glass and paint primer |
| 5 - |
Roof pillar/side panel |
| 6 - |
Area sanded down to bare metal |
Note
The structure of the underbody and stone chip protection is
to be reconstructed to conform to the original condition in
appearance an ...
Note
The corrosion protection measure is to be carried out in the groove
of the wing of all new replacement parts which have not had the
additional sealant applied ...
Other materials:
Removing and installing fuel delivery unit/fuel gauge sender, vehicles with
front-wheel drive
Special tools and workshop equipment
required
Wrench -T10202-
Torque wrench -V.A.G 1332-
...
Technical data
General repair instructions
Repairing electrical wiring harnesses and connectors
→ Electrical System, General Information; Rep. gr.97
Releasing and dismantling connector housings
→ Electrical Sys ...
Tyre lettering
Fig. 204 International tyre lettering
First read and observe the introductory information
and safety warnings
Tyre lettering (example)
Meaning
Brand name, logo
Manufacturer
Product name
Individual tyre lettering from manufacture ...
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Instructions for work on underbody and stone chip protection
Corrosion protection measures for wing surface in contact with wheel housing
liner