Volkswagen Golf Service & Repair Manual: Instructions for work on underbody and stone chip protection
Note
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The structure of the underbody and stone chip protection is
to be reconstructed to conform to the original condition in
appearance and thickness. |
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Water drainage holes must remain clear. |
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All threaded studs and welded nuts with metric threads as
well as all other studs and contact surfaces for assembly must
be functional following the extent of the sealing work. |
Accident damage (replacement parts) |
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Clean new part with slow-drying silicone remover. |
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Roughen factory basecoat using an emery pad. |
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Clean part with slow-drying silicone remover again. |
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Apply 2-pack wash primer -LHV 043 000 A2- to any bare metal
spots. |
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Dry (observe drying time). |
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Then, apply 2-pack HS Performance surfacer. |
– |
Dry (observe drying time). |
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Dry sand filler with P400 to P500 sandpaper, taking care not
to sand through. |
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Clean surface with slow-drying silicone remover. |
– |
Apply a suitable anti-chip coating
→ Chapter „Stone chip guard“. |
– |
Dry (observe drying time). |
– |
Rework and/or smooth structure as needed. |
– |
Clean substrate with aqueous silicone remover. |
– |
Complete paintwork structure with top coat or a base coat
and clear coat. |
Accident damage (repair by removing dents) |
– |
Clean damaged component/surface thoroughly. |
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Remove undercoating using brush grinder set -VAS 6446-. |
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Beat dents out of damaged area and sand down to bare metal. |
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Thoroughly remove any corrosion present using brush grinder
set -VAS 6446-, taking care to finely sand transitions. |
– |
Clean substrate with slow-drying silicone remover. |
– |
Apply 2-pack wash primer -LHV 043 000 A2-. |
– |
Dry (observe drying time). |
– |
Then, apply 2-pack HS Performance surfacer. |
– |
Dry (observe drying time). |
– |
Clean substrate with slow-drying silicone remover. |
– |
Apply a suitable filler. |
– |
Sand filler using P80 to P240 sandpaper, liberally sanding
featheredge areas. |
– |
Clean substrate with slow-drying silicone remover. |
– |
Apply 2-pack wash primer. |
– |
Then, apply 2-pack HS Performance surfacer. |
– |
Dry (observe drying time). |
– |
Dry sand surfacer in area of anti-chip coating with P400 to
P500-grade sandpaper, taking care not to sand through. |
– |
Clean surface with slow-drying silicone remover. |
– |
Apply a suitable anti-chip coating
→ Chapter „Stone chip guard“. |
– |
Dry (observe drying time). |
– |
Rework and/or smooth structure as needed. |
– |
Dry-sand entire surfacer area with P400 to P500-grade
sandpaper. |
– |
Clean substrate with aqueous silicone remover. |
– |
Create paint structure with a top coat or with base coat and
clear coat. |
Cracks in stone chip protection |
Note
Carry out repairs according to the description “Accident
damage (repair by removing dents)”. |
Damage caused by stone impact (stone chippings, grit, etc.) |
– |
Thoroughly clean damaged area. |
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Lightly sand damaged surfaces using emery pad. Dry sand
deeper chips with P120 to P240 sandpaper. |
– |
Clean substrate with slow-drying silicone remover. |
– |
Apply 2-pack wash primer -LHV 043 000 A2- to any bare metal
spots. |
– |
Dry (observe drying time). |
– |
Then, apply 2-pack HS Performance surfacer. |
– |
Dry (observe drying time). |
– |
Dry sand filler with P400 to P500 sandpaper, taking care not
to sand through. |
– |
Clean substrate with slow-drying silicone remover. |
– |
Apply a suitable anti-chip coating
→ Chapter „Stone chip guard“ onto damaged areas. If
the damage is extensive, the entire surface must be reworked. |
– |
Dry (observe drying time). |
– |
Rework and/or smooth structure as needed. |
– |
Clean surface with aqueous silicone remover. |
– |
Complete paintwork structure with a top coat or with base
coat and clear coat. |
|
Panels galvanised on both sides
Earlier attempts at flanged pairings have resulted in the
fact that only panels that are galvanised on both sides are ...
Using P180-grade sandpaper, dry-sand cathodic dip primer on
bonding surface for roof
→ Item down to bare metal.
...
Other materials:
Stowing items of luggage
First read and observe the introductory information
and safety warnings Always stow all items of luggage in the vehicle securely.
Distribute items in the vehicle, on the roof and on the trailer as evenly
as possible.
Place heavy objects as far forward in the luggage compartment as p ...
Checklist
In some countries, special safety standards and emissions-related
legislation apply that may differ from the construction of the vehicle. Volkswagen
recommends that you visit your Volkswagen dealership before travelling abroad
to find out about any legal requirements and the following is ...
Loosening and tightening threaded connections of drive shaft
Special tools and workshop equipment
required
Socket, 24 mm -T10361A-
Angle wrench -V.A.G 1756 A-
...
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