Volkswagen Golf Service & Repair Manual: Gear oil
Draining and filling gear oil
| Special tools and workshop equipment
required |
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| Used oil collection and extraction unit -V.A.G 1782- |
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| Adapter for filling oil -VAS 6262 A- with -VAS 6262/4- |
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| The gearbox is filled for life. Therefore, there is no need
to check the oil level of this gearbox. |
| This explains why there is no oil level check. |
| If the gearbox has started leaking, check where the oil is
coming from. |
| – |
Position used oil collection and extraction unit -V.A.G
1782- under gearbox. |
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Then drain remaining oil. |
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Then install the drain plug again. |
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| The new oil is poured in through the breather hole. |
| Vehicles with diesel engine: |
| Remove air filter housing
→ Rep. gr.23. |
| Continued for all vehicles: |
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Pull cap off breather hole. |
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Fit oil filling adapter -VAS 6262 A- with adapter -VAS
6262/4- on breather hole. |
 Note
| Only the gear oil for the 7-speed dual clutch gearbox 0CW,
which is available through the replacement parts system, may be
used
→ Electronic Parts Catalogue (ETKA). |
| Shake oil bottles before filling. |
| Breather pipe of adapter for oil filling -VAS 6262 A- may
need to be shortened. |
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In order to ensure that the breather pipe of the adapter for
oil filling -VAS 6262 A- does not contact the bottom of some oil
bottles, the pipe must be shortened to the length
-a-. |
Note
| The dimension -a- is measured
from the shaft (green area in the magnifying glass) of the
adapter for oil filling -VAS 6262 A-. |
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Mark dimension -a- on the
breather pipe and shorten pipe with pipe cutter -VAS 6056/2-. |
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Bolt extension -VAS 6262/7- onto bottle. Then screw on,
adapter for oil filling -VAS 6262 A-. |
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Capacities |
| Capacities after draining
oil for general repair work |
1.9 l |
| Capacity after draining and
extracting oil for removal and installation of mechatronic unit |
2.1 l |
| The oil is available as a replacement part; Part no.
→ Electronic Parts Catalogue (ETKA). |
| After filling, remove oil filling adapter -VAS 6262 A-.
Clean area around breather hole with a cloth and fit the
breather cap. |
| Vehicles with diesel engine: |
| Install air filter housing
→ Rep. gr.23. |
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Special tools and workshop equipment required
Support plate -VW 309-
Gearbox support -VW 353-
Shackle -10 - 222 A /12-
...
Other materials:
Safety precautions when working on ignition system
Risk of injury due to electric shock
The ignition system is under high-voltage when the engine is
running. Touching the ignition system may result in an electric shock.
–
Do not touch or disconnect ignition cables when the engine is
running or bei ...
Removing and installing brake pads or linings
Special tools and workshop equipment required
Vehicle diagnosis, testing and information system -VAS 5051-
Tool set for brake bleeding -VAS 6564-
Insert tool with ratchet -VAS 6784-
Bit attachment (7 mm) -T10503-
...
Charging container in air conditioner service station with refrigerant
Always follow the procedure described in the user's manual
for your air conditioner service station.
For every air conditioning system, a certain amount of
refrigerant is prescribed as the required charge To ensure that
the system ...
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Installing to engine and gearbox support