Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Dismantling and assembling auxiliary heater

Special tools and workshop equipment required

Torque wrench -V.A.G 1410- (4…20 Nm)

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-

–	Remove auxiliary heater → Chapter.

–	Remove covers → Chapter.

–	Remove bracket for circulation pump -V55- and air intake silencer → Chapter.

Dismantling and assembling auxiliary heater

–	Release catch and unplug connector -1-.

–	Release wire from clamp -2-.

–	Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.

–	Clean inside and outside of heat exchanger.

Dismantling and assembling burner unit → Chapter

Assembling

–	Install in reverse order.

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater

Special tools and workshop equipment required Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Sockets in the vehicle
Fig. 125 In the rear section of the centre console: 12-volt socket Fig. 126 In the luggage compartment: 12-volt socket First read and observe the introductory information and safety warnings Maximum power rating Electrical socket Maximum power rating ...

Checking vacuum generation
Note The average air pressure of the earth's atmosphere at sea level is 1013 mbar and decreases steeply as the altitude increases (approx. 100 mbar/1,000 m altitude). Local and time fluctuations also influence vacuum generation. ...

Assembly overview - gas discharge headlight with dynamic high beam control and LED daytime running light
1 - Headlight Removing and installing → Chapter 2 - Front turn signal bulb Front left turn signal bulb -M5- Front right turn signal bulb -M7- Removing and installi ...