VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1410- (4…20 Nm)
 

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-
 

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-
 

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-
–  Remove auxiliary heater → Chapter.
–  Remove covers → Chapter.
–  Remove bracket for circulation pump -V55- and air intake silencer → Chapter.
 

Dismantling and assembling auxiliary heater

–  Release catch and unplug connector -1-.
–  Release wire from clamp -2-.
–  Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.
–  Clean inside and outside of heat exchanger.
Dismantling and assembling burner unit → Chapter
Assembling
–  Install in reverse order.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater
Special tools and workshop equipment required     Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Removing and installing front parking aid warning buzzer -H22-, LHD vehicles
Removing –  Remove trim under dash panel → General body repairs, interior; Rep. gr.68.     –  Using a small screwdriver -1-, press front parki ...

Additional information
Technical Service Handbook with measures for rectifying latest malfunctions. Workshop manual for service work specific to model → Heating, air conditioning; Rep. gr.87. → Current ...

Assembly overview - brake pedal, LHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry.     1 -  S ...

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