Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Dismantling and assembling auxiliary heater

Special tools and workshop equipment required

Torque wrench -V.A.G 1410- (4…20 Nm)

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-

–	Remove auxiliary heater → Chapter.

–	Remove covers → Chapter.

–	Remove bracket for circulation pump -V55- and air intake silencer → Chapter.

Dismantling and assembling auxiliary heater

–	Release catch and unplug connector -1-.

–	Release wire from clamp -2-.

–	Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.

–	Clean inside and outside of heat exchanger.

Dismantling and assembling burner unit → Chapter

Assembling

–	Install in reverse order.

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater

Special tools and workshop equipment required Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers
– Clamp gas-filled shock absorber vertically in vice. WARNING Safety goggles must be worn when drilling. – Drill a 3 mm hole -A ...

Removing and installing glove compartment cover
Removing – Remove glove compartment → Chapter. – Place glove compartment on a soft surface. – Move glove compartment lid to service position U ...

Overview of fitting locations - auxiliary heater components, Golf Variant
1 - Auxiliary heater aerial -R182- For vehicles with auxiliary heater and remote control. Removing and installing auxiliary heater aerial -R182- → Communication; Rep. gr.91. 2 - Ambient temper ...