Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Dismantling and assembling auxiliary heater

Special tools and workshop equipment required

Torque wrench -V.A.G 1410- (4…20 Nm)

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-

–	Remove auxiliary heater → Chapter.

–	Remove covers → Chapter.

–	Remove bracket for circulation pump -V55- and air intake silencer → Chapter.

Dismantling and assembling auxiliary heater

–	Release catch and unplug connector -1-.

–	Release wire from clamp -2-.

–	Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.

–	Clean inside and outside of heat exchanger.

Dismantling and assembling burner unit → Chapter

Assembling

–	Install in reverse order.

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater

Special tools and workshop equipment required Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Assembly overview - coolant pump, thermostat
1 - Thermostat housing Removing and installing → Chapter 2 - Thermostat For small cooling circuit Starts to open at approx. 105°C Different versions. Refer to ...

Searching for leaks in refrigerant circuits using leak detector -V.A.G 1796
Note Small leaks can be detected with, for example, an electronic leak detector. – Evacuate refrigerant circuit using an air conditioner service station → Chapter. Note ...

Removing and installing belt height adjuster, 4-door model and estate
Removing – Press belt height adjuster button and move slider of belt height adjuster to lowest position. – Detach upper B-pillar trim → Chapter. – ...