VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - sump and oil pump

  Note
Metal shavings or a large quantity of small metal particles found during engine repair could indicate that the crankshaft bearings or conrod bearings are damaged. To avoid any subsequent damage, the following work must be carried out following the repair: Carefully clean oil channels and renew oil spray jets, engine oil cooler and oil filter.
Removing and installing oil spray jets → Chapter.

Assembly overview - sump and oil pump

1 -  Nut
9 Nm
2 -  Oil level and oil temperature sender -G266-
Removing and installing → Chapter
3 -  Seal
Renew
4 -  Oil drain plug
Renew
  Note
The oil drain plug only has to be replaced if it has a permanent seal.
Renew seal always!
30 Nm
5 -  Seal
Renew
6 -  Lower part of sump
Removing and installing → Chapter
7 -  Bolt
Renew
5 Nm + 90°
8 -  Dowel sleeve
Qty. 2
9 -  Cover
For oil pump drive sprocket
10 -  Drive chain
For oil pump.
Before removing, mark running direction with paint.
11 -  Bolt
Renew
Specified torque and tightening sequence → Fig.
12 -  Upper part of sump
Removing and installing → Chapter
13 -  Baffle plate
14 -  Sprocket
For oil pump drive.
15 -  Dowel pin
16 -  Oil filter
Remove and install with oil filter tool -3417-.
Before installing, lightly coat seal with clean engine oil.
20 Nm
17 -  Gasket
With oil strainer
18 -  Oil pump
Removing and installing → Chapter
19 -  Bolt
10 Nm
20 -  O-ring
Renew
21 -  Oil suction pipe
Clean strainer if soiled
22 -  Bolt
Renew
Tightening sequence → Fig.

 
     
Lower part of sump - specified torque and tightening sequence
–  Tighten bolts in stages in the sequence shown:
 

Assembly overview - sump and oil pump

Stage Bolts Specified torque
1 -1 … 19- Screw in to contact by hand
2 -1 … 19- 12 Nm
 
     
Upper part of sump - specified torque and tightening sequence
  Note
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages in the sequence shown:
 

Assembly overview - sump and oil pump

Stage Bolts Specified torque/ additional specified angle
1 -1 … 19- Screw in to contact by hand
1 -1 … 19- 8 Nm
2 -1 … 19- Turn 90° further
Sump, oil pump
...

Removing and installing oil level and oil temperature sender -G266-
Removing –  Drain off engine oil.     –  Disconnect electrical connect ...

Other materials:

Removing and installing bench seat / individual seats
Removing –  Move front seats as far forwards as possible. –  Unclip guides -1- for ISOFIX child seat anchor (qty. 4) from anchors → Chapter.   ...

Removing and fitting head restraints
Fig. 48 Removing the front head restraint Fig. 49 Removing the rear head restraint First read and observe the introductory information and safety warnings Every seat is fitted with a head restraint. The front head restraints are intended solely for use with the front seats, and the centr ...

Removing and installing backrest cover and backrest padding
Volkswagen R GmbH, optional equipment »R«   Note Removal and installation is described for the left seat. Apply the same instructions for removal and installation of right seat components as appropriate. ...

© 2016-2022 Copyright www.vwgolf.org