VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - rear brake caliper

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
New brake calipers are filled with brake fluid and are pre-bled.
   

Assembly overview - rear brake caliper

1 -  Brake caliper
2 -  Damper bushes
3 -  Guide pin
4 -  Cover caps
5 -  Hexagon socket head bolt
8 Nm
6 -  Parking brake motor
7 -  Sealing ring
Renew
8 -  Thrust nut
Removing and installing not possible
9 -  Sealing ring
Removing and installing not possible.
10 -  Piston
Removing and installing not possible.
11 -  Protective cap
Removing and installing → Chapter
  Note
The brake caliper does not need to be removed in order to renew the protective cap; do not unbolt the break hose.
12 -  Bleeder valve
Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in.
10 Nm
13 -  Dust cap
Rear brake caliper
...

Removing and installing protective cap
Special tools and workshop equipment required     Removal wedge -3409-   ...

Other materials:

Checking seat belts
  WARNING The seat belt system must be inspected systematically after every accident! If damage is determined at any of the points to be checked, customer must be informed regarding necessity of changing belt ...

Adjusting wiper arms
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   Note If it is necessary for the wiper motor to run during the working procedure, ...

Removing and installing tensioner for poly V-belt, vehicles with air conditioner compressor
Removing –  Remove poly V-belt from tensioner → Chapter „Removing and installing poly V-belt, vehicles with air conditioner compressor“.     –  ...

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