VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - rear brake caliper

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
New brake calipers are filled with brake fluid and are pre-bled.
   

Assembly overview - rear brake caliper

1 -  Brake caliper
2 -  Damper bushes
3 -  Guide pin
4 -  Cover caps
5 -  Hexagon socket head bolt
8 Nm
6 -  Parking brake motor
7 -  Sealing ring
Renew
8 -  Thrust nut
Removing and installing not possible
9 -  Sealing ring
Removing and installing not possible.
10 -  Piston
Removing and installing not possible.
11 -  Protective cap
Removing and installing → Chapter
  Note
The brake caliper does not need to be removed in order to renew the protective cap; do not unbolt the break hose.
12 -  Bleeder valve
Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in.
10 Nm
13 -  Dust cap
Rear brake caliper
...

Removing and installing protective cap
Special tools and workshop equipment required     Removal wedge -3409-   ...

Other materials:

Removing and installing rear axle, multi-link suspension, four-wheel drive
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Engine and gearbox jack -V.A.G 1383 A- Tensioning strap -T10038- Locating pins -T10486-   Removing subframe with ...

Areas exposed to stone chipping
Body areas exposed to stone chipping   Note The marked areas are exposed to stone chipping. When sanding these areas, note thicknesses of the paint structure and avoid sanding through. This is the only way to ensure long-term corrosion protection. ...

Hot air blower, 220 V / 50 Hz -VAS 1978/14-
  Caution When shrink-fitting, take care not to damage any other wiring, plastic parts or insulating material with the hot air blower. Observe the operating instructions of the hot ai ...

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