Volkswagen Golf Service & Repair Manual: Removing and installing protective cap
| Special tools and workshop equipment
required |
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| Thrust piece -T10502- for rear brake FNc-M38 (15”) |
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| Thrust piece -T10146/5- for rear brake FNc-M42 (17”) |
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| Piston resetting appliance -T 10145- |
| Only the protective cap is intended to be renewed. |
 Note
| The brake caliper does not need to be removed in order to
renew the protective cap; do not unbolt the break hose. |
| Piston has been moved back. |
| Parking brake motor has been removed. |
Risk of damage to ball screw due to removal of piston and compressor
nut.Never unscrew piston and compressor nut completely. |
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Unscrew piston (-direction of arrow-)
by maximum of 20 mm (-dimension a-)
using an E11 Torx socket. |
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Lever protective cap off brake caliper using wedge 3409
-arrows-. |
| Install in reverse order of removal, observing the
following: |
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The surfaces of the piston and brake caliper must be cleaned
only with methylated spirits, and then dried. |
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Insert protective cap into groove
-arrow- in piston. |
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Screw piston back in (-direction of
arrow-). |
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Push protective cap onto brake caliper using assembly tool
-T10502--2- and piston resetting
appliance -T 10145--1- in such a
way that protective cap lies against brake caliper all round its
circumference. |
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When carrying out repairs, install all parts supplied in
repair kit.
Use only methylated spirits for cleaning the brake.
...
Other materials:
Removing and installing light conductor for front sill panel moulding
ambient lighting -W67-/-W68
Note
The light conductors for front sill panel moulding ambient
lighting -W67-/-W68- are integrated into the sill panel
mouldings and cannot be renewed individually.
If the light conductor for front sill panel mouldi ...
Drawers
Fig. 116 Drawer under the front seat
First read and observe the introductory information
and safety warnings A drawer may be located under each of the front seats
.
Opening or closing the drawer
To open, press the button in the drawer grip and open the drawer.
To close, push the dra ...
Removing and installing hinges
Special tools and workshop equipment
required
Note
Removal and installation are described for the right
hinge only. Removal and installation of the left hinge are
similar.
...
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Assembly overview - rear brake caliper