Volkswagen Golf Service & Repair Manual: Removing and installing protective cap
| Special tools and workshop equipment
required |
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| Thrust piece -T10502- for rear brake FNc-M38 (15”) |
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| Thrust piece -T10146/5- for rear brake FNc-M42 (17”) |
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| Piston resetting appliance -T 10145- |
| Only the protective cap is intended to be renewed. |
 Note
| The brake caliper does not need to be removed in order to
renew the protective cap; do not unbolt the break hose. |
| Piston has been moved back. |
| Parking brake motor has been removed. |
Risk of damage to ball screw due to removal of piston and compressor
nut.Never unscrew piston and compressor nut completely. |
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Unscrew piston (-direction of arrow-)
by maximum of 20 mm (-dimension a-)
using an E11 Torx socket. |
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Lever protective cap off brake caliper using wedge 3409
-arrows-. |
| Install in reverse order of removal, observing the
following: |
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The surfaces of the piston and brake caliper must be cleaned
only with methylated spirits, and then dried. |
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Insert protective cap into groove
-arrow- in piston. |
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Screw piston back in (-direction of
arrow-). |
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Push protective cap onto brake caliper using assembly tool
-T10502--2- and piston resetting
appliance -T 10145--1- in such a
way that protective cap lies against brake caliper all round its
circumference. |
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When carrying out repairs, install all parts supplied in
repair kit.
Use only methylated spirits for cleaning the brake.
...
Other materials:
Seat belt routing
Fig. 66 Correct seat belt routing and head
restraint adjustment
Fig. 67 Correct seat belt routing during
pregnancy
First read and observe the introductory information
and safety warnings Seat belts only provide an optimum level of protection
during an accident when they are routed corr ...
Introduction
This chapter contains information on the following subjects:
→ Parking using the Park Assist system
→ Driving out of a parking space with the Park Assist system (only parking
spaces parallel to side of road)
→ Automatic brake intervention
The Park Assist syst ...
Releasing gas from gas strut
–
Clamp gas strut in vice in area x = 50 mm.
WARNING
Wear eye protection when sawing.
Cover area of saw cut with a cloth.
...
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Assembly overview - rear brake caliper