Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with
four-wheel drive
| 1 - |
Fuel pump control unit -J538- |
| Check with → Vehicle
diagnostic tester |
| Removing and installing
→ Chapter |
| For fuel pump control unit -J538-. |
| Make sure it is engaged properly; pull to check that plug-in
connector is correctly engaged |
| For fuel system pressurisation pump -G6-. |
| Make sure it is engaged properly; pull to check that plug-in
connector is correctly engaged |
| For fuel gauge sender -G- and fuel gauge sender 2 -G169- |
| Make sure it is engaged properly; pull to check that plug-in
connector is correctly engaged |
| Loosen and tighten with wrench -T10202-. |
| Removing and installing
→ Chapter |
| 8 - |
Fuel gauge sender 2 -G169- |
| Carry out electrical test → Vehicle
diagnostic tester |
| Removing and installing
→ Chapter |
| 9 - |
Mounting with suction-jet pump |
| No replacement part available |
| 10 - |
Fuel gauge sender -G- |
| Carry out electrical test → Vehicle
diagnostic tester |
| With fuel system pressurisation pump -G6-. |
| With integrated fuel filter |
| The fuel filter cannot be renewed individually |
| Carry out electrical test on fuel pump with → Vehicle
diagnostic tester |
| After installing, fill vehicle with at least 5 litres of fuel. |
| Removing and installing
→ Chapter |
| Remove and tighten with wrench -T10202-. |
| To disconnect from flange, press release tab on connection piece |
| Connect so it engages audibly |
| Press in again and then pull to check that plug-in connector is
correctly engaged |
| Installation position of fuel delivery unit |
| The arrow -3- on the fuel tank
must line up with the mark -2- on
the sealing flange -1-. |
|
|
|
1 -
Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; cannot be renewed individually.
...
1 -
Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; fuel filter cannot be renewed
separately ...
Other materials:
Nuts and bolts
Loosen and tighten bolts and securing nuts for covers and
housings diagonally.
Avoid canting particularly sensitive parts such as comtrol
motor with control unit. Loosen and tighten them diagonally in
stages.
...
Renewing bonded rubber bush for wheel bearing housing, front-wheel drive
Special tools and workshop equipment required
Assembly tool -3301-
Assembly tool -3346-
Assembly tool -3350-
Assembly tool -T10356-
Carrier -3390-
Torque wrench -V.A.G 1332-
&nb ...
Removing and installing steering column, LHD
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1332-
Remov ...
© 2016-2026 Copyright www.vwgolf.org
