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Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with auxiliary heater

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel delivery unit, fuel gauge sender / Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with auxiliary heater

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with auxiliary heater

1 -  Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; fuel filter cannot be renewed separately
Carrying out electrical test of fuel pump in Guided fault finding mode → Vehicle diagnostic tester
Removing and installing → Chapter
After installing, fill vehicle with at least 5 litres of fuel.
2 -  Clip
Renew after removing
Secure hose connection with the hose clips corresponding to original equipment.
3 -  Clip
Renew after removing
Secure hose connection with the hose clips corresponding to original equipment.
4 -  Fuel line
To metering pump -V54-
Removing and installing → Chapter
5 -  Sealing grommet
Check for damage
6 -  Fuel line
To engine.
Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with four-wheel drive
1 -  Fuel pump control unit -J538- Check with → Vehicle diagnostic tester Removing and installing → Chapter ...

Removing and installing fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive
Special tools and workshop equipment required     Wrench -T10202-   ...

Other materials:

Leaks or internal damage (e.g. noises or lack of power)
–  Drain refrigerant circuit. –  Remove air conditioner compressor.   Note In the event of internal damage (to air conditioner compressor), purge with R134a refrigerant → ...

Removing and installing engine control unit -J623- (with metal locking plate)
Special tools and workshop equipment required     Hot air blower -VAS 1978/14A--1- with nozzle -2- from wiring harness repair set -VAS 1978 B- Small grinder (commerci ...

Removing and installing data bus diagnostic interface -J533-
  Note When renewing the control unit, select Renew function for the respective control unit in Guided fault finding or Guided functions mode → Vehicle diagnostic tester. Removing   ...

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