Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with
front-wheel drive
| With fuel system pressurisation pump -G6-. |
| With integrated fuel filter; cannot be renewed individually. |
| With integrated pressure limiting valve; cannot be renewed
individually. |
| Check electric fuel pump → Vehicle
diagnostic tester. |
| Removing and installing
→ Chapter. |
| Remove and tighten with wrench -T10202-. |
| 4 - |
Fuel pump control unit -J538- |
| Not fitted in vehicles with engine code CWVA |
| Check in Guided fault finding
→ Vehicle diagnostic tester |
| Removing and installing
→ Chapter |
| For fuel pump control unit -J538-. |
| Ensure proper engagement; check if connector is engaged correctly by
pulling. |
| For fuel system pressurisation pump -G6- and fuel gauge sender -G-. |
| Ensure proper engagement; check if connector is engaged correctly by
pulling. |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly«
when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors
→ Chapter |
| 8 - |
Fuel gauge sender -G- |
| Checking → Vehicle
diagnostic tester |
| Removing and installing
→ Chapter. |
| Installation position of fuel delivery unit |
| The arrow -3- on the fuel tank
must line up with the mark -2- on
the sealing flange -1-. |
|
|
|
| Fuel lines on fuel delivery unit |
| 2 - |
Fuel line to metering pump -V54- |
|
|
|
1 -
Fuel pump control unit -J538-
Check with → Vehicle
diagnostic tester
Removing and installing
→ Chapter
...
Other materials:
O-ring
Use only O-rings that are resistant to refrigerant R134a and
related refrigerant oils. O-rings are no longer colour-coded.
Coloured and black O-rings are used.
Check that the O-rings used have the correct internal
diameters.
...
Removing broken rear window
–
Protect body and interior from glass splinters.
–
Remove pieces of glass up to adhesive sealing material.
–
Pull off connections for rear window heating and aerial.
...
Removing and installing steering column switch module, Kostal
Removing
–
Move steering wheel to rearmost and lowest position. Use the
entire range of adjustment of the steering column for this
purpose.
–
Remove steering wheel
→ Running g ...
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Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with
four-wheel drive