VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel delivery unit, fuel gauge sender / Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

1 -  Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; cannot be renewed individually.
With integrated pressure limiting valve; cannot be renewed individually.
Check electric fuel pump → Vehicle diagnostic tester.
Removing and installing → Chapter.
2 -  Seal
Renew.
Install dry.
3 -  Locking ring
Remove and tighten with wrench -T10202-.
110 Nm
4 -  Fuel pump control unit -J538-
Not fitted in vehicles with engine code CWVA
Check in Guided fault finding → Vehicle diagnostic tester
Removing and installing → Chapter
5 -  Electrical connector
For fuel pump control unit -J538-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
6 -  Electrical connector
For fuel system pressurisation pump -G6- and fuel gauge sender -G-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
7 -  Fuel supply line
To engine.
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
8 -  Fuel gauge sender -G-
Checking → Vehicle diagnostic tester
Removing and installing → Chapter.

 
     
Installation position of fuel delivery unit
The arrow -3- on the fuel tank must line up with the mark -2- on the sealing flange -1-.
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel lines on fuel delivery unit
1 -  Fuel supply line
2 -  Fuel line to metering pump -V54-
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel delivery unit, fuel gauge sender
...

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with four-wheel drive
1 -  Fuel pump control unit -J538- Check with → Vehicle diagnostic tester Removing and installing → Chapter ...

Other materials:

Routing and securing wiring
Mark lines prior to removal to prevent them from being interchanged and to ensure that they are fitted in their original positions. This applies for fuel, hydraulic and vacuum lines as well as lines for activated charcoal filter system and electrical wir ...

Introduction
This chapter contains information on the following subjects:  → Warning lamp    → Preparing the vehicle for working in the engine compartment    → Opening and closing the bonnet   Always park the vehicle on a level and stable surface before carrying out any work in ...

Removing and installing trim for backrest release mechanism
Removing –  Pull operating lever -1- upwards -arrow A-. –  Insert flat-bladed screwdriver between trim and operating lever as shown in illustration. –  Releas ...

© 2016-2026 Copyright www.vwgolf.org