VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel delivery unit, fuel gauge sender / Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

1 -  Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; cannot be renewed individually.
With integrated pressure limiting valve; cannot be renewed individually.
Check electric fuel pump → Vehicle diagnostic tester.
Removing and installing → Chapter.
2 -  Seal
Renew.
Install dry.
3 -  Locking ring
Remove and tighten with wrench -T10202-.
110 Nm
4 -  Fuel pump control unit -J538-
Not fitted in vehicles with engine code CWVA
Check in Guided fault finding → Vehicle diagnostic tester
Removing and installing → Chapter
5 -  Electrical connector
For fuel pump control unit -J538-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
6 -  Electrical connector
For fuel system pressurisation pump -G6- and fuel gauge sender -G-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
7 -  Fuel supply line
To engine.
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
8 -  Fuel gauge sender -G-
Checking → Vehicle diagnostic tester
Removing and installing → Chapter.

 
     
Installation position of fuel delivery unit
The arrow -3- on the fuel tank must line up with the mark -2- on the sealing flange -1-.
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel lines on fuel delivery unit
1 -  Fuel supply line
2 -  Fuel line to metering pump -V54-
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel delivery unit, fuel gauge sender
...

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with four-wheel drive
1 -  Fuel pump control unit -J538- Check with → Vehicle diagnostic tester Removing and installing → Chapter ...

Other materials:

Removing and installing lid for through-loading aperture
Special tools and workshop equipment required         Torque wrench -V.A.G 1410 Removing –  Fold down centre armrest and open lid f ...

Structure of factory finish, surfacer
Surfacer, 2-door vehicles  -  Surfacer Only the coloured areas of the body are filled.         Surfacer, 4-door vehicles  -  Surfacer Only t ...

Assembly overview - drive shaft, constant velocity joint VL100
1 -  Outer constant velocity joint Renew only as complete unit Removing → Anchor. Installing: drive onto shaft to stop using plastic hammer Checking → Chapter 2&nb ...

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