VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel delivery unit, fuel gauge sender / Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

1 -  Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; cannot be renewed individually.
With integrated pressure limiting valve; cannot be renewed individually.
Check electric fuel pump → Vehicle diagnostic tester.
Removing and installing → Chapter.
2 -  Seal
Renew.
Install dry.
3 -  Locking ring
Remove and tighten with wrench -T10202-.
110 Nm
4 -  Fuel pump control unit -J538-
Not fitted in vehicles with engine code CWVA
Check in Guided fault finding → Vehicle diagnostic tester
Removing and installing → Chapter
5 -  Electrical connector
For fuel pump control unit -J538-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
6 -  Electrical connector
For fuel system pressurisation pump -G6- and fuel gauge sender -G-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
7 -  Fuel supply line
To engine.
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
8 -  Fuel gauge sender -G-
Checking → Vehicle diagnostic tester
Removing and installing → Chapter.

 
     
Installation position of fuel delivery unit
The arrow -3- on the fuel tank must line up with the mark -2- on the sealing flange -1-.
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel lines on fuel delivery unit
1 -  Fuel supply line
2 -  Fuel line to metering pump -V54-
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel delivery unit, fuel gauge sender
...

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with four-wheel drive
1 -  Fuel pump control unit -J538- Check with → Vehicle diagnostic tester Removing and installing → Chapter ...

Other materials:

Removing and installing remote release operating mechanism for seat backrest
  Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate. Removing –  Pull and hold operating mechanism to remotely release seat backrest -1-. – ...

Water content
Only very small amounts of water are soluble in liquid refrigerant. On the other hand, refrigerant vapour and water vapour mix in any proportion. Any water present in the refrigerant circuit will be carried along as droplets. The dessica ...

Assembly overview - charge air system
  Note Check all air hoses and pipes for firm seating and leaks before carrying out tests or repairs. Observe rules for cleanliness → Chapter. 1 -  Coolant hose 2 -  Bolt ...

© 2016-2026 Copyright www.vwgolf.org