Volkswagen Golf Service & Repair Manual: Removing and installing clutch engagement
| Dual clutch removed
→ Chapter. |
| – |
Remove large engaging lever with small engagement bearing. |
 Note
| The upper section of bushing cannot be removed or installed
alone. It is always removed or installed together with lower
section of guide sleeve and »small«
engaging lever. |
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| – |
Undo and remove bolts and remove
»small« engagement lever together with upper and lower
section of guide sleeve. |
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| Hinge mounting -1- and ball pin
-2- have been installed. |
| Only replace the ball pin -2-
when it is worn
→ Anchor. |
| Observe the following when installing a new engaging lever
»K 2«: |
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| The new engaging lever »K2« with
upper and lower section of guide sleeve will be delivered in
transport position -illustration-
and must be set to installation position prior to installation. |
| Setting engaging lever »K2« to
installation position: |
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| – |
Hold upper section of guide sleeve with one hand. With the
other hand turn the lower section of guide sleeve in direction
of arrow until the sleeve moves freely. |
Note
| Apply high force to hold both sections, as this is necessary
for turning the lower section of the guide sleeve. |
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| If the engaging lever is in installation position, the holes
of the lower section of guide sleeve are at right angles to the
engaging lever. The sleeve moves freely. |
| – |
When installing a new engaging lever, the position of the
engaging bearings “K 1” and “K 2” must be adjusted
→ Chapter. |
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| – |
Install »small« engagement lever
together with upper and lower section of bushing. Insert and
tighten new bolts. |
| Specified torques:
→ Item |
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| – |
Insert »large« engaging lever
with measured shims for “K 1” and “K 2” and with small
engagement bearing. |
| The large shim is inserted into the large engagement
bearing, with the hemispherical side of the shim facing
downwards. |
| The small shim goes under the small engagement bearing.
Therefore, insert shim first. |
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| The shim and the small engagement bearing only fit in one
position due to the 8 grooves. |
| – |
By turning, check that parts have been installed correctly
and that grooves are seated correctly. |
| – |
Check both engaging levers are seated correctly. |
| – |
Install dual clutch
→ Chapter. |
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1 -
Shim for “K 1”
Determining thickness
→ Chapter.
2 -
Large engaging lever for “K 1”
Wi ...
The position of the engagement bearings “K 1” and “K 2” must
only be adjusted after the following work:
Clutch has been renew ...
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–
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WARNING
Assembly overview - clutch engagement
Adjusting clutch engagement