Volkswagen Golf Service & Repair Manual: Assembly overview - flaps and partitions in air distribution housing

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Assembly overview - flaps and partitions in air distribution housing

Note

The illustration shows a left-hand drive vehicle.

View from front

Note

-Arrow- = Direction of travel

→ Chapter „Assembly overview - heater and air conditioning unit“.

Assembly overview - flaps and partitions in air distribution housing

1 -	Right heated air flap

From heat exchanger.

Activated via right cold air flap

2 -	Actuating lever

For flap control

3 -	Right cold air flap

From evaporator.

Different versions

Heater unit and air conditioning system with electric/manual controls

Activated jointly via shaft of left cold air flap by temperature flap control motor -V68- via left actuating lever

Climatronic

Activated by temperature flap control motor -V159- via right actuating lever

4 -	Actuating lever on right of temperature control flap

Equipment version

Only Climatronic.

Activated by temperature flap control motor -V159-

5 -	Actuating lever of flap for “defrost”.

To windscreen and door windows

Equipment version

Only Climatronic.

Activated by defroster flap control motor -V107-

6 -	Actuating lever of flap for “defrost”.

To windscreen and door windows

Equipment version

Only heater unit and air conditioning system with electric/manual controls.

Activated by air distribution flap control motor -V428- via defroster and air distribution actuation unit

7 -	Air distribution flap actuating lever

Heater unit and air conditioning system with electric/manual controls

Activated by air distribution flap control motor -V428- via defroster and air distribution actuation unit

Climatronic

Activated by front air distribution flap control motor -V426- via defroster and air distribution actuation unit

8 -	Left actuating lever

Heater unit and air conditioning system with electric/manual controls

Activated by temperature flap control motor -V68-

Climatronic

Activated by temperature flap control motor -V158-

9 -	Left cold air flap

From evaporator.

Different versions

Heater unit and air conditioning system with electric/manual controls

Activated by temperature flap control motor -V68- via left actuating lever

Climatronic

Activated by temperature flap control motor -V158- via left actuating lever

10 -	Actuating lever

For flap control

11 -	Left heated air flap

From heat exchanger.

Activated via left cold air flap

Note

The illustration shows a left-hand drive vehicle.

View from rear

Note

-Arrow- = Direction of travel

→ Chapter „Assembly overview - heater and air conditioning unit“.

Assembly overview - flaps and partitions in air distribution housing

1 -	Flap for rear air duct

Equipment version

Heater unit and air conditioning system with electric/manual controls

The air duct is sealed with a plug

Not always fitted with heater unit and air conditioning system with electric/manual controls depending on make (not needed as air duct is sealed off).

Climatronic (depending on vehicle)

For rear vent in centre console.

2 -	Actuating lever

For flap control

Equipment version with Climatronic.

Not always fitted with heater unit and air conditioning system with electric/manual controls -1-.

3 -	Left flap for left dash panel vent

4 -	Actuating lever

For actuation of vent flaps

Activated via actuation unit → Item.

5 -	Left flap for centre dash panel vent

6 -	Right flap for right dash panel vent

7 -	Right flap for centre dash panel vent

Assembly overview - evaporator housing

Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditio ...

Removing and installing heater and air conditioning unit

Special tools and workshop equipment required Torque wrench -V.A.G 1331/- (5…50 Nm) & ...

Other materials:

Safety precautions when working on vehicles with high-voltage system
Risk of death due to high voltage The high voltage system carries high voltage. Electrical shocks will cause serious injuries or death. – People having electronic medical devices for life support or health maintenance in or on their bodies are pro ...

Removing and installing catalytic converter
Note The catalytic converter is removed together with the front exhaust pipe. Special tools and workshop equipment required High-temperature paste → Electronic Parts Catalogue. ...

Removing and installing circulation pump -V55-
Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- Pliers for spring-type clips -VAS 5024A- ...