Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, RHD vehicles

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

2 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

3 -	Brake line

To rear right brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

4 -	Brake line

To front left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

5 -	Brake line

To front right brake caliper

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

6 -	Brake line

To rear left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

7 -	ABS hydraulic unit -N55- with ABS control unit -J104-

Overview of fitting locations → Chapter

Removing and installing → Chapter

Separating ABS control unit -J104- from ABS hydraulic unit -N55- → Chapter

Attaching ABS control unit -J104- to ABS hydraulic unit -N55- → Chapter

Connecting brake line → Chapter

8 -

Bracket

Check for secure seating after installing

9 -

Bolt

8 Nm

10 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

11 -

Nut

20 Nm

12 -

Bracket

13 -

Nut

20 Nm

14 -	Brake servo and brake master cylinder

Assembly overview - brake servo/brake master cylinder → Chapter

Checking brake servo → Chapter

Removing and installing brake servo for vehicles with diesel engines → Chapter

Removing and installing brake servo for vehicles with 1.2 l and 1.4 l petrol engines → Chapter

Removing and installing brake master cylinder → Chapter.

15 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

16 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 - ABS control unit -J104- Removing and installing → Chapter. 2 - ABS hydraulic unit -N55- Remov ...

Removing and installing control unit and hydraulic unit, LHD vehicles, petrol engines

Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Other materials:

Removing broken rear window
– Protect body and interior from glass splinters. – Remove pieces of glass up to adhesive sealing material. – Pull off connections for rear window heating and aerial. ...

Removing and installing B-pillar trim, 4-door models and estate
Special tools and workshop equipment required Wedges -T10383 Torque wrench -V.A.G 1783- Removing Upper part o ...

Removing and installing gas strut
Removing Note The rear lid must be supported when a gas strut is removed. One gas strut alone cannot support an open rear lid. – Open rear lid and brace it open. ...